Hydraulic actuation technology for full- and semi-active railway suspensions

The paper describes a simulation study that provides a comprehensive comparison between full-active and semi-active suspensions for improving the vertical ride quality of railway vehicles. It includes an assessment of the ride quality benefits that can theoretically be achieved with idealised devices, and also examines the impact of real devices based upon hydraulic actuation technology.     

Control system synthesis of seat suspensions used for protection of working machine operators

This paper deals with a novel approach to the control system synthesis of semi-active and active seat suspensions. An original control strategy is discussed in order to increase the effectiveness of vibration isolators used for protection of working machines operators. As an example of the proposed control system design, the suspension systems with a magneto-rheological damper and a pneumatic spring are investigated using a laboratory experimental set-up with seated humans.     

基于微分几何理论的汽车半主动悬架非线性振动控制

针对汽车悬架系统的非线性特性,采用1／4汽车二自由度悬架模型分析半主动悬架控制。应用微分几何理论得到输出-干扰解耦方法,再经适当的坐标变换将该模型由非线性系统简化成一线性系统,并对此系统进行最优控制,然后通过非线性状态反馈实现对原系统的半主动控制。与被动悬架的仿真结果进行了比较,表明这种针对具有非线性特征的半主动悬架的非线性控制方法是可行的。通过功率谱分析,控制后系统的能量比被动悬架更趋于平均,悬架动态性能更稳定。     

Hybrid neural network model for history-dependent automotive shock absorbers

The method of numerical multi-body simulation is an often used and well-understood development tool in the automotive industry. In order to reproduce the ride comfort or handling behaviour of vehicles, mathematical models have to be built up. To achieve accurate simulation results, highly detailed component models are required. However, the formulation of appropriate physically-based model equations of complex automotive components (e.g. air springs, shock absorbers, rubber bearings, tyres, etc.) can be very difficult. To handle this, empirical modelling methods have been developed. Simple algebraic equations are used to describe complex system behaviour. This simplification is very effective, although it largely ignores the natural laws of mechanics and thermodynamics but is still capable to predict the component response. This article illustrates how to take advantage of this approach in numerical simulations. We describe the development of a hybrid automotive shock absorber model based on both spline and neural network (NN) approaches. By combining these different approaches, an accurate model is achieved without loss of variability. Non-isothermal laboratory force-displacement measurements of an automotive shock absorber are being used to estimate the parameters of the NN. As shown, the model replicates the measured data with sufficient accuracy, especially the hysteresis. Finally, we present a set of quarter-car simulations with a built-in hybrid NN shock absorber.     

Modelling and validation of electromechanical shock absorbers

Electromechanical vehicle suspension systems represent a promising substitute to conventional hydraulic solutions. However, the design of electromechanical devices that are able to supply high damping forces without exceeding geometric dimension and mass constraints is a difficult task. All these challenges meet in off-road vehicle suspension systems, where the power density of the dampers is a crucial parameter. In this context, the present paper outlines a particular shock absorber configuration where a suitable electric machine and a transmission mechanism are utilised to meet off-road vehicle requirements. A dynamic model is used to represent the device. Subsequently, experimental tests are performed on an actual prototype to verify the functionality of the damper and validate the proposed model.     

汽车半主动悬架的模型参考自适应控制

在1／4车辆动力学模型的基础上，基于李雅普诺夫稳定性理论，以天棚阻尼半主动悬架为参考模型，设计了半主动悬架模型参考自适应控制器。自适应控制器包括可调前置控制器和状态反馈控制器两个部分。推导了自适应控制律与相应的约束条件。仿真结果表明：该控制器对于模型参数的不确定性具有良好的鲁棒特性。自适应控制器不仅明显降低了车身加速度，提高了平顺性，同时也使汽车的行驶安全性获得了改善，悬架动变形稍有增大。     

State of the art survey: active and semi-active suspension control

This survey paper aims to provide some insight into the design of suspension control system within the context of existing literature and share observations on current hardware implementation of active and semi-active suspension systems. It reviews the performance envelop of active, semi-active, and passive suspensions with a focus on linear quadratic-based optimisation including a specific example. The paper further discusses various design aspects including other design techniques, the decoupling of load and road disturbances, the decoupling of pitch and heave modes, the use of an inerter as an additional design element, and the application of preview. Various production and near production suspension systems were examined and described according to the features they offer, including self-levelling, variable damping, variable geometry, and anti-roll damping and stiffness. The lessons learned from these analytical insights and related hardware implementations are valuable and can be applied towards future active or semi-active suspension design.     

Non-linear modelling and control of semi-active suspensions with variable damping

Electro-hydraulic dampers can provide variable damping force that is modulated by varying the command current; furthermore, they offer advantages such as lower power, rapid response, lower cost, and simple hardware. However, accurate characterisation of non-linear f–v properties in pre-yield and force saturation in post-yield is still required. Meanwhile, traditional linear or quarter vehicle models contain various non-linearities. The development of a multi-body dynamics model is very complex, and therefore, SIMPACK was used with suitable improvements for model development and numerical simulations. A semi-active suspension was built based on a belief–desire–intention (BDI)-agent model framework. Vehicle handling dynamics were analysed, and a co-simulation analysis was conducted in SIMPACK and MATLAB to evaluate the BDI-agent controller. The design effectively improved ride comfort, handling stability, and driving safety. A rapid control prototype was built based on dSPACE to conduct a real vehicle test. The test and simulation results were consistent, which verified the simulation.     

电磁主动悬架的设计及仿真研究

基于电磁学原理,利用电磁铁作为主动悬架的作动器,构造出电磁作动器的一般结构。在1/4汽车悬架的基础上,建立了电磁主动悬架的非线性模型,并应用现代控制理论设计了该模型的次优控制器,对该模型进行分析、仿真。模拟结果表明,电磁悬架能够实现一般主动悬架的功能,满足车辆平顺性的要求,可以适用于汽车的悬架系统。     

汽车转向与悬架系统的集成控制研究

在建立了汽车转向与悬架系统的综合模型的基础上,运用一种具有扩展的调节器结构LQG控制方法,设计了 主动悬架控制器,实现对车身横摆角速度、车身垂直加速度、车身侧倾角和俯仰角的集成控制,从而显著提高汽车的 平顺性、操纵稳定性和安全性。     

Actively controlled vehicle suspension with energy regeneration capabilities

The paper presents an innovative dual purpose automotive suspension topology, combining for the first time the active damping qualities with mechanical vibrations power regeneration capabilities. The new configuration consists of a linear generator as an actuator, a power processing stage based on a gyrator operating under sliding mode control and dynamics controllers. The researched design is simple and energetically efficient, enables an accurate force–velocity suspension characteristic control as well as energy regeneration control, with no practical implementation constraints imposed over the theoretical design. Active damping is based on Skyhook suspension control scheme, which enables overcoming the passive damping tradeoff between high- and low-frequency performance, improving both body isolation and the tire's road grip. The system-level design includes configuration of three system operation modes: passive, semi–active or fully active damping, all using the same electro-mechanical infrastructure, and each focusing on different objective: dynamics improvement or power regeneration. Conclusively, the innovative hybrid suspension is theoretically researched, practically designed and analysed, and proven to be feasible as well as profitable in the aspects of power regeneration, vehicle dynamics improvement and human health risks reduction.     

An analytical design approach for self-powered active lateral secondary suspensions for railway vehicles

In this paper, an analytical design approach for the development of self-powered active suspensions is investigated and is applied to optimise the control system design for an active lateral secondary suspension for railway vehicles. The conditions for energy balance are analysed and the relationship between the ride quality improvement and energy consumption is discussed in detail. The modal skyhook control is applied to analyse the energy consumption of this suspension by separating its dynamics into the lateral and yaw modes, and based on a simplified model, the average power consumption of actuators is computed in frequency domain by using the power spectral density of lateral alignment of track irregularities. Then the impact of control gains and actuators’ key parameters on the performance for both vibration suppressing and energy recovery/storage is analysed. Computer simulation is used to verify the obtained energy balance condition and to demonstrate that the improved ride comfort is achieved by this self-powered active suspension without any external power supply.     

半主动空气悬架模糊控制的仿真研究

对采用模糊控制的汽车半主动空气悬架系统进行了仿真研究。建立了1／4车辆二自由度动力学模型并以其为仿真对象,设计了模糊控制器,以B级路面作为随机输入,进行了计算机仿真分析。仿真结果表明,在采用模糊控制方法后．车辆悬架可以很好地降低簧载质量的垂直加速度,从而使车辆行驶的平顺性和乘坐舒适性得到了提高。     

电流变阻尼半主动控制悬架系统的设计

汽车悬架减振器对于保证车辆的乘坐舒适性和安全稳定性都具有重要作用,但目前普遍应用的被动式减振器因其力学性能不能调节,存在只能在两种性能之间折衷的先天不足,而智能半主动悬架系统方案基于“大系统多级递阶——子系统神经网络自适应”控制算法。并利用MATLAB＋Simulink对新型智能半主动悬架系统进行了仿真试验．试验结果表明系统在实现了提高车辆乘坐舒适性能的同时兼顾了安全稳定性的目的。同时由于采用电流变液减振器,使系统本身具有实时采集、响应迅速、智能化、减振降噪效果好等特点。     

Type synthesis of function-generating mechanisms for seat suspensions

Mechanisms with “negative” stiffness are a unique tool used to significantly improve vibration isolation for a vehicle driver via upgrade of the seat suspension. However, connection of such mechanisms to the suspension results in errors in the function generation process, and in most cases, makes motion impossible. An approach to type synthesis is presented in order to make this process more predictable, easy and thus more practical for the upgrade process. Structural classification of the suspensions is presented, and -an atlas of function-generating mechanisms for suspensions that reveals the effect of “negative” stiffness is completed. All of the function-generating mechanisms appear in the atlas as result of enumeration. Structural properties of novel and existing mechanisms are compared. Finally, some advantages in practical use of novel suspensions with “negative” stiffness are illustrated.     

Performance of spade-less wheeled military vehicles with passive and semi-active suspensions during mortar firing

Many armies are replacing heavy slow tracked vehicles with their lighter wheeled counterparts for their high mobility and better shoot and scoot capabilities. These features make the vehicle hard to track and target in counter-battery fire. However, when firing high calibre guns, spades are needed to connect the vehicle chassis to the ground, so as to transmit parts of the large firing force directly to the ground. Use of spades hinders the vehicle mobility, while elimination of them paves the way for having quicker and more mobile wheeled vehicles. In this article, vibration response of a spade-less High Mobility Multi-purpose Wheeled Vehicle with a mounted mortar is studied and controlled using stock passive, optimised passive, and optimised semi-active dampers as primary suspensions. The spade-less vehicle with optimised passive and semi-active dampers has a better response in heave, pitch, and fore-aft motions and can fire with better accuracy compared to a spade-less vehicle with stock passive dampers. Simulation results indicate that the spades can be removed from wheeled military vehicles if the precautions are taken for the tyres.     

半主动悬架的滑模变结构控制

针对带有电流变液智能阻尼器的半主动汽车悬架模型,运用滑模变结构方法设计了半主动悬架滑模控制器。根据滑模运动方程稳定的Hurwitz判据选择滑模面系数,用指数趋近率改善滑模运动段的动态品质并进一步确定了半主动悬架的实时控制阻尼力。对多种激励信号下隔振质量的响应及半主动悬架系统在系统参数摄动下的鲁棒特性进行了仿真分析。结果表明:变结构控制下半主动悬架系统的隔振效果要远好于最优被动系统,而且对外界扰动有一定的适应性,对系统参数摄动也具有很强的鲁棒性。     

Multiphysic modelling of railway vehicles equipped with pneumatic suspensions

This article presents a multidisciplinary approach of railway pneumatic suspension modelling: both multibody and pneumatic aspects are taken into account. The work aims at obtaining a realistic model of the secondary suspension and coupling it with a multibody model of a train. Various components of the pneumatic circuit such as bellows, tanks, pipes and valves are taken into account. The article focuses on the bellow–pipe–tank subsystem for which several modelling approaches are presented and compared. Differences between differential and algebraic models are highlighted, and an application-dependent choice between them is suggested. A complete model of the pneumatic circuit is then obtained and coupled with a multibody model of the train. As a result, the behaviour of a suburban train equipped with a pneumatic secondary suspension is analysed, in particular undesired oscillating motions which affect the comfort. Topological modifications and improvements of the suspension are also investigated and discussed.     

Multiphysic modelling of railway vehicles equipped with pneumatic suspensions

This article presents a multidisciplinary approach of railway pneumatic suspension modelling: both multibody and pneumatic aspects are taken into account. The work aims at obtaining a realistic model of the secondary suspension and coupling it with a multibody model of a train. Various components of the pneumatic circuit such as bellows, tanks, pipes and valves are taken into account. The article focuses on the bellow-pipe-tank subsystem for which several modelling approaches are presented and compared. Differences between differential and algebraic models are highlighted, and an application-dependent choice between them is suggested. A complete model of the pneumatic circuit is then obtained and coupled with a multibody model of the train. As a result, the behaviour of a suburban train equipped with a pneumatic secondary suspension is analysed, in particular undesired oscillating motions which affect the comfort. Topological modifications and improvements of the suspension are also investigated and discussed.     

车辆半主动悬架与助力转向集成控制的仿真研究

为协调车辆操纵稳定性和行驶平顺性,基于底盘系统动力学原理,建立了半主动悬架和电动助力转向的综合模型,对半主动悬架和电动助力转向系统进行集成控制.运用二次反馈法和PID策略分别对悬架的可调阻尼和转向系统的助力进行控制.仿真结果表明,在集成控制情况下,车辆的操纵稳定性和平顺性均优于悬架或转向单独控制的效果.