Effects of cooling rates on microstructures and mechanical properties of Nb-Ti microalloyed steel

The mechanical properties and microstructure of as-cast Nb-Ti microalloyed steel at different temperatures and cooling rates are investigated in this paper. The III brittle zone (700?C900°C) is revealed. The reduction of the hot ductility is due to the film-like proeutectoid ferrite or the Nb(C, N) precipitates along the austenitic grain boundaries. In the temperature range of 850?C1 000°C, with the increase of the cooling rate, the hot ductility decreases. However, in the range of 650?C850°C, the appearance of large volume fractions of ferrite on austenite grain boundaries minimizes the effect of cooling rate on hot ductility. When the cooling rate is 10°C/s, austenite transforms more quickly to ferrite and at a lower temperature a larger amount of ferrite nucleates and precipitates in the grain, which leads to a sharper improvement in the hot ductility at 650°C.     

热处理对增材制造贝氏体钢组织及性能的影响

针对金属电弧增材制造过程热循环在线控制困难,导致成形组织不均、力学性能低下的问题,以辙叉用贝氏体钢为成形材料,研究了不同整体后热处理工艺对其电弧增材制造试样组织及性能的影响,并对热处理工艺进行了优化.研究结果表明:去应力退火后的电弧增材制造试样力学性能较差,且存在各向异性,经290 ℃等温淬火与280 ℃回火处理后,试样微观组织由回火索氏体转变为下贝氏体+回火马氏体,抗拉强度提升39%,屈服强度提升61%,断后延伸率提升29%,冲击韧性提升17%,硬度提升20%,且各向异性特征大大缓解,材料组织趋于均匀.      

Cr7Mo3V2Si钢的马氏体加下贝氏体复合组织的研究

研究了奥氏体化温度和中温等温时间对 Cr7Mo3V2Si 钢经中温转变后的硬度和组织的影响.结果表明,随奥氏体化温度升高,钢的硬度不断增加,下贝氏体晶粒急剧长大,随中温等温时间的延长,下贝氏体量增多,钢的硬度下降,超细化多要强韧化热处坤使 Cr7Mo3V2Si 钢的冲击韧性显著升高,使 Cr7Mo3V2Si 钢制 M12六角螺母冲头的使用寿命超过1万件.     

30Mn23Al4Cr5超低温无磁钢的冷加工强化

本文研究了冷加工对30Mn23Al4Cr5超低温无磁钢硬度、强度、塑性和冲击韧性的影响,试验结果表明,随着冷轧比的增加,硬度和屈服强度按抛物线规律增加,塑性和韧性按抛物线规律降低,而抗拉强度近似线性增加,冷轧引起的位错塞积和形变孪晶结构导致强度增加及塑性与韧性降低。     

Dynamic recrystallization behavior and microstructural evolution in SPHC steel

The dynamic recrystallization(DRX) behaviors in SPHC steel were investigated with hot compression tests at deformation temperatures of 950-1 150,strain rates of 0.1-15 s-1,and initial austenite grain sizes of 86-232 μm.The effects of deformation temperature,strain,strain rate and the initial austenite grain size on the microstructural evolution during DRX were studied in detail.The results show that DRX is observed under the condition of the Zener-Hollomon parameter being less than 1.07×10 13 s-1.The deformation activation energy for SPHC steel is calculated to be 299.4 kJ/mol by regression analysis.Austenite grain size of DRX is refined with decreasing temperature and increasing strain rate under steady state conditions,but it is not influenced by the initial grain size.The mathematical equation of DRX grain size of SPHC steel is obtained.     

DILLIMAX690T高强度结构钢焊接工艺

通过斜Y铁研抗裂性试验、拉伸、弯曲、低温冲击、硬度等试验方法对DILLLMA X690T(即D690T)新型高强度结构钢焊接接头的抗裂性和力学性能进行了研究.结果表明:D690T高强度结构钢有一定冷裂倾向,但在预热温度≥100℃时,选取适合的焊接材料,可避免裂纹的产生;D690T高强度结构钢的同种接头及分别与HG785E高强钢、Q345E低合金钢焊接的异种接头均具有良好的拉仲、弯曲性能和低温冲击性能;焊接热影响区的硬度偏高,在实际生产时可适当提高预热温度.     

钢纤维沥青混合料的性能试验研究

论文研究了钢纤维沥青混合料的物理力学性能,包括钢纤维沥青混合料的马歇尔稳定度,动稳定度,常温、低温劈裂强度和冻融劈裂强度等,分析了钢纤维对沥青混合料性能的影响.研究结果表明:沥青混合料中加入钢纤维可使低温劈裂强度明显提高,开裂时的变形显著增大,从而改善沥青路面的低温抗裂性能,同时钢纤维也能改善常温条件下沥青混合料的抗拉强度和高温抗车辙性能.     

钢纤维沥青混合料的性能试验研究

论文研究了钢纤维沥青混合料的物理力学性能,包括钢纤维沥青混合料的马歇尔稳定度,动稳定度,常温、低温劈裂强度和冻融劈裂强度等,分析了钢纤维对沥青混合料性能的影响.研究结果表明:沥青混合料中加入钢纤维可使低温劈裂强度明显提高,开裂时的变形显著增大,从而改善沥青路面的低温抗裂性能,同时钢纤维也能改善常温条件下沥青混合料的抗拉强度和高温抗车辙性能.     

1.4003铁素体不锈钢焊接接头的组织和力学性能

通过室温拉伸、室温弯曲、冲击、维氏硬度等试验以及金相分析对1.4003铁素体不锈钢焊接接头的显微组织和力学性能进行了研究.试验结果表明：用熔化极混合气体保护焊焊接的1.4003接头,其抗拉强度高于母材,弯曲性能良好,HAZ处冲击功较低且随温度的降低急剧下降.焊缝区的硬度低于母材,熔合线附近硬度值有波动,过热区硬度没有明显下降.焊缝组织是以奥氏体为主的铁素体＋奥氏体双相组织,焊接热影响区过热区铁素体晶粒粗大,是导致该部位韧性下降的主要原因.     

正交异性钢桥面铺装层的力学特性分析

分析在不同的荷载位置下 ,对应不同沥青混凝土模量值的正交异性钢桥面铺装层的应力应变特性及与钢板的粘结性能。通过分析 ,确定最不利加载位置和铺装层材料的各项力学指标 ,如铺装层材料最大容许拉应力、最大容许拉应变以及粘结层材料的剪切强度等 ,作为铺装层材料参照标准 ,探索合理的铺装层方案     

低碳双相钢的二次淬火工艺研究

研究了20SiMnTi钢经过不同热处理工艺处理，分析随亚湿淬火温度的变化，材料的组织和力学性能的变化规律，热处理可以使材料得到良好的强塑性配合。其抗拉强度达到950MPa，屈服强度达到920MPa，伸长率为205，断面收缩率为53．4％。     

Computer Predictions and Experimental Verification of Residual Stresses and Distortion in Carburizing-Quenching of Steel

IntroductionInordertoobtainimprovedmechanicalpropertiesandfatiguestrengthofmachinecomponents,stlchasgears,shaftsandsoon,carburizing-quenchingprocessasamethodofstirfacehardeningisoftenusedinindustry.Howevef,carbtirizing-quenchingisusuallyaccompaniedwithcarbonconcentrationandleadtodistortion,residualstressesandhardnessofsteelparts.Theeffectofcarboncontentisspeciallysignificantonphasetransformationbel1aviorThispaPerwillpresentthesimulationresultsoftheresidualstressfieldanddistortionofasteelcylin…     

集束拉拔法制备钢纤维增强铜基复合导线

将直径0．26mm的铜包钢线集束装入铜管进行拉拔变形、800％淬火中间处理、拉拔变形，制成钢纤维增强铜基复合导线。钢纤维在铜基体中均匀连续分布，钢纤维由铁素体与马氏体双相组织组成，铜、钢界面呈锯齿状。铜体积比为57％、变形率为2．8时，复合导线拉伸强度达到1256MPa，相对电导率达到43．5％IACS，在大幅度降低铜含量的条件下，获得了良好的综合性能指标。     

强腐后Q345钢力学性能退化试验

系统研究了强腐后Q345钢表面形貌和腐蚀时间对其力学性能退化的影响;采用浓度36%工业盐酸在室温环境下快速腐蚀的方法,设计了腐蚀时间分别为0、1、2、4、8、12、24、48、72 h的9组钢试件;采用三维非接触激光扫描仪和扫描电镜扫描腐蚀钢,测量了最大蚀坑宽度、高度和腐蚀试件厚度,计算了最大蚀坑影响系数;开展了拉伸试验,结合扫描形貌与微观组织形态解释了强腐后Q345钢的力学性能退化机理;建立了浓度36%工业盐酸在室温环境强腐后Q345钢的腐蚀动力学曲线和本构关系模型,揭示了强腐后Q345钢的力学性能退化规律。研究结果表明:随着腐蚀时间的增加,Q345钢的腐蚀动力学曲线展示了腐蚀率的变化规律;腐蚀时间在1 h以内,最大蚀坑影响系数增大最为明显,钢的名义屈服强度、名义抗拉强度、名义弹性模量和伸长率退化较大,分别达到未腐蚀钢的3.00%、0.69%、1.99%和4.88%;当腐蚀时间超过12 h,最大蚀坑影响系数增加缓慢,钢的名义屈服强度、名义抗拉强度、名义弹性模量和伸长率退化较为缓慢,分别达到未腐蚀钢的7.58%、4.02%、10.27%和26.64%;随着最大蚀坑影响系数和腐蚀时间的增加,屈强比变化较小;在腐蚀试件的应力-应变本构关系曲线中,随着腐蚀时间的增加,钢材的屈服平台逐渐缩短甚至消失,钢材由延性破坏转变为脆性破坏。      

热处理对锰硼白口铁机械性能与显微组织的影响

研究了淬火、回火温度、冷却介质对锰硼白口铁机械性能及显微组织的影响。结果表明:淬火硬度随淬火温度提高出现峰值,峰值位置随淬火冷却速度增加向温度低的方向移动;回火硬度随回火温度升高在250℃出现峰值,回火温度高于480℃后硬度显著降低;残留奥氏体随回火温度升高而减少,430℃回火残留奥氏体基本消失,转变产物为贝氏体;淬火回火提高强韧性。     

高速钢带锯激光处理研究

通过一系列试验研究了高速钢带锯激光处理的工艺，并对经激光淬火后的试样的硬度及组织进行了研究。结果表明，高速钢带锯经过激光表面淬火后，马氏体和残作奥氏体的晶粒得到细化，碳化物减少，硬度得到显提高，进而其耐磨性和使用寿命也得到提高。     

典型冷作模具钢经强韧化奥氏体化后的过冷奥氏体中温转变研究

研究了典型冷作横具钢65Cr4W3Mo2VNb,Cr7Mo3V2Si 和 Cr12MoV 经强韧化奥氏体化后的过冷奥氏体中温转变,测定了其中温转变 TTT 曲线,求出强韧化奥氏体化后钢中基体含碳量,得出了奥氏体化温度和中温转变等温温度对下贝氏体组织的影响以及中温转变等温时间对下贝氏体量的影响规律,还得出了部分低温转变对随后中温转变下贝氏体形成孕育和和下贝氏体组织的影响特点,包括连续冷却和等温马氏体转变的影响规律.     

Effect of Gr Content and Hot Extrusion on Tensile Properties of （Nano-SiCp~-Gr）/Cu Composites Fabricated by Powder Metallurgy

Novel hybrid Cu matrix composites reinforced by graphite (Gr) particle with volume fraction of 5%?C15% and nano-SiC particle (nano-SiCp) with volume fraction of 3% have been prepared by powder metallurgy. The results show that Gr and nano-SiCp distribute uniformly in the Cu matrix. With increasing the volume fraction of Gr, the tensile strength of the composites decreases from 114 to 51MPa and the elastic modulus decreases from 75 to 60GPa. Compared with the sintered composites, the tensile properties including elastic modulus, tensile strength, yield strength and tensile elongation of the hot-extruded (nano-SiCp+Gr)/Cu composites are improved greatly due to higher relative density of the composites and more uniform distribution of Gr and nano-SiCp, in addition to finer grain size of the matrix as a result of dynamic recovery and recrystallization which occur during hot extrusion process.     

Timed quenching process for large-scale AISI 4140 steel shaft

The mechanical properties of AISI 4140 steel shaft with a diameter larger than 200 mm are difficult to meet the requirements and cracking occurs easily in water quenching, due to insufficient cooling ability of oil quenching. A new technology, named alternately timed quenching (ATQ), using water and air in turn as quenching media instead of oil or polymer aqueous solution, is applied to quench the large-scale AISI 4140 steel shaft. Two ATQ processes are determined with the aid of computer simulation first and the corresponding experiments are carried out consequently. The results show that the proposed technology can significantly reduce the surface cracking tendency and improve the mechanical properties in practical production of such large-scale shaft forgings.     

焊接修复对铁素体不锈钢焊接接头组织和性能的影响

通过拉伸、弯曲、冲击、硬度、金相组织分析等试验,对不同焊修次数T4003铁素体不锈钢焊接接头的组织和性能进行研究.试验结果表明:焊修一、二次对T4003铁素体不锈钢焊接接头的抗拉、弯曲和冲击性能均影响不大;不同焊修次数T4003铁素体不锈钢焊缝的显微组织为奥氏体+δ铁素体;熔合区的显微组织为铁素体+马氏体,晶粒粗大;母材的显微组织为块状铁素体,沿轧制方向成条状分布.焊接修复对T4003铁素体不锈钢焊接接头的粗晶区宽度、晶粒度与马氏体含量的影响不大.不同焊修次数T4003铁素体不锈钢焊接接头焊缝的显微硬度相近,母材显微硬度大致相同,热影响区显微硬度的变化不大.