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给出了水火弯板弯形中的面内扭曲,沿板宽方向变化的横向收缩及沿板长方向变化的纵向收缩的描述函数,实验测量及有限元计算结果揭示了水火弯板变形中存在的,为一般研究所忽略的面内扭曲变形及纵向收缩变形,指出横向民缩变形也没板长方向变化,大量有限元计算结果表明,各种影响因素下的扭曲变形及收缩变形都可以用函数描述,通过计算结果的回归分析,得到了这些函数。 相似文献
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给出了水火弯板变形中的面内扭曲、沿板宽方向变化的横向收缩及沿板长方向变化的纵向收缩的描述函数.实验测量及有限元计算结果揭示了水火弯板变形中存在的、为一般研究所忽略的面内扭曲变形及纵向收缩变形,指出横向收缩变形也沿板长方向变化.大量有限元计算结果表明,各种影响因素下的扭曲变形及收缩变形都可以用函数描述.通过计算结果的回归分析,得到了这些函数. 相似文献
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针对水火弯板线位移测量问题,简述了视觉测量原理,提出应用计算机视觉测量技术对水火弯板工艺中钢板的线位移进行测量,实现了水火弯板线位移的精确测量。 相似文献
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通过计算外板展开所产生的变形量来确定水火弯板的加工工艺参数。以钢板厚度、角变形及角变形量作为输入参数,中性层位移系数作为输出参数,建立BP神经网络模型。通过实板实验数据对网络模型进行训练,得到中性层位移系数与这些输入参数的关系,提出了一种准确的计算复杂曲面钢板角变形量的方法。 相似文献
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在加热线两侧施加假想弯矩和假想收缩力,通过一次弹性有限元计算,可以分析较复杂形状水火弯板构件的变形状态。 相似文献
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水火弯板成形因素对横向收缩量的影响 总被引:2,自引:0,他引:2
水火弯板自动化的研究需要定量化地确定横向收缩量.本文采用实验和有限元分析相互结合的方法来研究线加热过程中的横向收缩量.首先,利用水火弯板实验的结果标定有限元分析中呈高斯分布的热源模型参数,而后利用数值模拟的方法探讨水火弯板成形因素对横向收缩量的影响.这些因素包括自然对流换热系数、有无水冷、热源速度、加热焰道长度、燃气流量和横向曲率半径.研究结果表明:自然对流换热系数和横向曲率半径对横向收缩的影响很小;跟踪水冷可以形成有效的收缩;不同燃气流量的热输入有不同的横向收缩变形.本文提出了综合考虑火焰速度、火焰有效功率、火焰作用半径和钢板厚度的热源体能量模型,该模型可以更好地反映这些热输入影响参数所引起的综合作用. 相似文献
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Design of convex hull plate forming by pure line heating 总被引:2,自引:0,他引:2
ZHANGXue-biao JIZhuo-shang LIUYu-jun 《船舶与海洋工程学报》2004,3(2):17-23
This paper presents a ship-hull plate forming way by pure line heating. The heating lines forming the required bending angle is determined by curvature analysis method. Heating along the calculated heating lines results in bland plate with initial transverse curvature. Then, the plate with desired convex shape can be obtained by heating in the longitudinal edge. This is the whole forming process by pure line heating. This paper presents a method of plane development for ship-hull plate with B-spline surface representation, and provides the shrinkage heating lines in the forming process. This forming way would facilitate temperature control and make plate forming automatically easy. 相似文献
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As an application to predict and mitigate the out-of-plane welding distortion by elastic FE analysis based on the inherent deformation theory, a panel structure of a pure car carrier ship is considered. The inherent deformations of different types of welded joints included in this ship panel structure are evaluated beforehand using thermal elastic plastic FE analysis. Applying idealized boundary condition to focus on the local deformation, elastic FE analysis shows that the considered ship panel structure will buckle near the edge and only bending distortion is dominant in the internal region. In order to mitigate out-of-plane welding distortion such as buckling and bending, straightening using line heating is employed. In the internal region, only inherent bending with the same magnitude as welding induced inherent bending is applied on the opposite side of welded joints (fast moving torch). On the other hand, only in-plane inherent strain produced by line heating is introduced to the edge region to correct buckling distortion (slow moving torch). The magnitude of out-of-plane welding distortion in this ship panel structure can be minimized to an accepted level. 相似文献
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温度场作为水火弯板变形的主要边界条件,其规律一直是水火弯板机理的研究重点.文章通过对水火弯板厚度方向温度场的研究,提出以变形标称温度、加热深度、加热面积等参数来描述厚度方向温度场,并对这些参数同变形场参数之间的关系作了一定的研究. 相似文献
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LIU Yu-jun GUO Pei-jun DENG Yan-ping JI Zhuo-shang WANG Ji ZHOU Bo YANG Hong ZHAO Pi-dong 《船舶与海洋工程学报》2006,5(1):53-61
1Introduction Lineheatingisashellplateheatprocessingmethod usedinshipbuildingproduction.Itisacomplexand difficulttechnique,mainlyusedindoublebending shellplateforming.Becausetherearemanyinfluence factorsinplateforming,theinfluencedisciplineis hardtopredic… 相似文献
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高频感应热源应用于水火弯板工艺的可行性研究(英文) 总被引:1,自引:0,他引:1
The purpose of this paper is to investigate the feasibility of high-frequency induction heat for the line heating process through a series of experimental studies and numerical calculations. The results show that the heating temperature of induction heating meets the demands of steel plate bending, and the deformation of a steel plate heated by induction heating can achieve the same effect as flame heating. Meanwhile, the finite element model of moving induction heating of the plate is developed, and the comparison of the residual strain fields and transverse shrinkage between these two kinds of heating shows that great similarity has been achieved. 相似文献
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The present investigation deals with process analysis of oxy-acetylene flame assisted double pass line heating for varying plate thickness. oxy-acetylene flame as the heat source for multi pass line heating to achieve 3-D bending of plates with varying thicknesses was studied. The oxy-acetylene flame was modeled as the moving heat source in the FEM analysis. The transient thermal histories were predicted taking into account the temperature dependent thermo-mechanical properties. A comparative study between single pass and double pass line heating residual deformation was also carried out. The temperature distribution and residual deformations predicted by the numerical model developed in the present work compared fairly well with those of the experimental ones. 相似文献