共查询到20条相似文献,搜索用时 78 毫秒
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为了支持多环形纹路表面电极帽式铝合金点焊接头在车辆正向开发中的设计应用,设计并开展了一系列的铝合金点焊接头疲劳试验研究和疲劳寿命预测方法研究。过程中获得了点焊接头的载荷-寿命对应关系,总结了铝合金点焊接头疲劳强度受载荷方向、母材强度及厚度等因素影响的普遍规律,分析了铝合金点焊接头的疲劳失效破坏模式,并提出了评价铝合金点焊接头疲劳寿命的S-N曲线,可以有效指导铝合金点焊接头的抗疲劳设计开发工作。 相似文献
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Won-yong Ki Seung-Jin Heo Dae-Oh Kang Hong Jae Yim Kyung won Lee Jung ho Kim Chang kun Lee 《International Journal of Automotive Technology》2017,18(3):429-437
The purpose of this study is to propose a concept design process for an automotive body structure using technical information on the major joints and members of vehicles. First, in order to collect the technical information on major joints and members, 17 vehicles were selected using benchmark data. The collected technical information for the selected vehicles was the cross sectional shapes of each joint and member which were used for the analysis of joint stiffness, crashworthiness and static stiffness of the member to make a database along with cross section properties. This study applied a ‘What If Study’ technique to perform a concept design of an automotive body using the analyzed information and selected cross section meeting the design objectives. The criteria for the selection of the cross section were defined by subdividing the defined design objectives of an automotive body structure and constraints into members and joints. In order to configure an analysis model of an automotive body structure using the selected cross section, a shape parametric model was used and static stiffness, dynamic stiffness and crashworthiness were assessed to evaluate the configured automotive body structure. The evaluation result showed that the crashworthiness and static/dynamic stiffness were improved compared to an existing body structure. In addition, the weight of the body structure was reduced. Through this study, the process that can rapidly and effectively derive and evaluate the concept design of an automotive body structure was defined. It is expected that, henceforth, this process will be helpful for the study of automotive body structures. 相似文献
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High tension bolts in critical joints in internal combustion engines are susceptible to fatigue failure. Computeraided bolted
joint design procedures require knowledge of the dependence of bolt fatigue limit on the mean stress and ultimate tensile
strength. This dependence is investigated with staircase fatigue limit tests. The test results show that when the bolt fatigue
limit is estimated with the nominal stress of the bolt, it decreases with increasing tensile strength and nominal mean stress.
However, there is a range of the nominal mean stress where the bolt fatigue limit is almost constant. The test results are
interpreted with finite element analysis. 相似文献
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Prediction of fatigue life and estimation of its reliability on the parts of an air suspension system 总被引:1,自引:0,他引:1
K. J. Jun T. W. Park S. H. Lee S. P. Jung J. W. Yoon 《International Journal of Automotive Technology》2008,9(6):741-747
Air suspension systems have been implemented in various commercial vehicles, such as buses and special purpose trucks, because
of the comfortable ride and easy height control. An evaluation of the durability of vehicle parts has been required for service
life and safety starting in the early stages of design. The cyclic load applied to the vehicle can cause fatigue failure of
parts, such as the suspension frame. This paper presents a method to predict the fatigue life of the suspension frame at the
design stage of the air suspension system used in a heavy-duty vehicle. To estimate the fatigue life using the SN method,
the Dynamic Stress Time History (DSTH) is necessary for the part of interest. DSTH can be obtained from the results of the
flexible body dynamic analysis using the Belgian road simulation and the Modal Stress Recovery (MSR) method. Furthermore,
the reliability of the predicted fatigue life can be evaluated by considering the variations in material properties. The probability
and distribution of the expected life cycle can be obtained using experimental design with a minimum number of simulations.
The advantage of using statistical methods to evaluate the life cycle is the ability to predict replacement time and the probability
of failure of mass-produced parts. This paper proposes a rapid and simple method that can be effectively applied to the design
of vehicle parts. 相似文献
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《JSAE Review》1995,16(2):145-150
A method to express the concept of load transfer and the course of the transferred load in the structure is introduced. Transferred load in an actual passenger car body is investigated experimentally. The degree of joint stiffness between the members of the vehicle body can also be discussed based on this concept. Difference can be shown between the course from the front suspension and that from the rear suspension under the condition of the torsional loading. 相似文献
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S. R. Sin S. M. Yang H. S. Yu C. W. Kim H. Y. Kang 《International Journal of Automotive Technology》2008,9(1):81-86
The welding quality of spot weldment is an important factor that significantly affects the strength, stiffness, safety, and
other performance characteristics of vehicles. Therefore, quality control and fatigue life evaluation of spot weldment are
necessary processes. This paper presents a method for determining the fatigue life of multi-lap spot weldment of a high strength
steel sheet. In this method, the fatigue life is estimated using the lethargy coefficient, which is the total defect coefficient
according to rupture stress and time obtained by the quasi static tensile-shear test. The DC potential drop method was used
to check initiation and propagation of cracks in addition to the test. Also, in this study, we modified the lethargy coefficient
by using the welding current. Furthermore, we define a specific lapping constant, which is a characteristic constant of 2
or 3 lap weldments. The fatigue life obtained by the fatigue estimate equation, which contains a specific lapping constant
was compared and verified with an experimental value. Finally we analyzed the relation of lap number, welding current and
fatigue life. This method can save processing time and cost for predicting the life cycle of a structure. 相似文献
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钢桥面板的疲劳问题是制约钢结构桥梁可持续发展的关键难题,纵肋与顶板传统单面焊构造细节是控制钢桥面板疲劳性能、疲劳开裂危害最为严重的易损构造细节。以中国自主研发的纵肋与顶板新型双面焊构造细节为研究对象,研发了钢桥面板纵肋与顶板构造细节疲劳试验装置,参照近期中国典型重大工程的钢桥面板结构设计参数,在系统对比分析研究的基础上,设计12个构造细节疲劳试验模型和5个节段疲劳试验模型,通过疲劳破坏试验确定了纵肋与顶板新型双面焊构造细节的主导疲劳开裂模式和疲劳强度,探究了影响其疲劳性能的关键因素。研究结果表明:纵肋与顶板新型双面焊构造细节的疲劳强度显著高于纵肋与顶板传统单面焊构造细节,等效结构应力适用于纵肋与顶板新型双面焊构造细节的疲劳性能评估;实际熔透率不低于75%时多种焊接工艺条件下纵肋与顶板新型双面焊构造细节的主导疲劳开裂模式均为疲劳裂纹在顶板焊趾产生,并沿顶板板厚方向扩展,其名义应力疲劳强度高于90 MPa,等效结构应力疲劳强度高于100 MPa;制造缺欠是影响纵肋与顶板新型双面焊构造细节疲劳性能的关键因素;所研发的试验装置可通过构造细节模型实现对实际钢桥面板中纵肋与顶板焊接构造细节的准确模拟,准确获得纵肋与顶板构造细节疲劳性能。研究成果可为该长寿命新型构造细节的抗疲劳设计和工程实践提供依据。 相似文献
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预制小箱梁因其结构可靠和施工方便得到了广泛应用。传统的小箱梁纵向接缝工艺采用环形套箍将相邻桥面板翼缘内预留的外伸U筋焊接起来,这种焊接工艺使得湿接缝能很好地传递弯矩和剪力。但这种工艺对梁体的定位精度要求高,现场焊接工作量大,且存在潜在的钢筋疲劳问题,不利于桥梁快速施工。为加速桥梁施工,针对预制小箱梁的纵向湿接缝,提出采用U筋交错搭接方式来改善传统的环形套箍焊接连接。通过制作24个足尺试验模型进行静载试验,分析各试件的破坏形态、抗弯能力和开裂性能,研究U筋交错搭接接缝的性能,并对2种不同的接缝形式进行对比。研究接缝区混凝土强度、U筋纵向间距、搭接长度、U筋直径、板厚和接缝宽度6个设计参数对U筋交错搭接接缝受力性能的影响,并提出了相应的设计建议。研究结果表明:相同配筋率下的采用U筋交错搭接接缝和传统焊接接缝的板承载能力基本相同,但是U筋交错搭接接缝开裂更早且裂缝发展更快,不过仍然满足规范的最大容许裂缝宽度要求;受分阶段施工的影响,混凝土首先在接缝结合面处开裂;控制U筋搭接角度小于45°可以保证接缝不发生脆性破坏;U筋纵向间距、U筋直径、板厚和接缝宽度对接缝受力性能影响较大。 相似文献
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公轨两用钢桁桥轨道横梁与整体节点连接头的疲劳荷载 总被引:6,自引:0,他引:6
为评定公轨两用钢桁桥下层轨道横梁与焊接整体节点连接头在交通荷载作用下的疲劳损伤累积,对该细节在桥梁设计寿命内车辆荷载所产生的疲劳荷栽谱的计算方法进行了研究。在对桥梁的车辆荷载进行分析的基础上,参照各国相关规范,建立了代表桥梁设计寿命内真实运营状况的疲劳荷载模型,并通过全桥三雏有限元分析模拟计算该连接细节所承受的荷载历程。依据疲劳损伤累积理论,确定了公轨两用钢桁桥轨道横梁与整体节点连接头验证性疲劳试验的试验荷栽。结果表明:该连接细节的疲劳损伤荷载基本不受上层汽车的影响,主要取决于轻轨,可以通过直接将轻轨计算结果乘以一定的提高系数得出。 相似文献
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应力测试是汽车行业常用的疲劳寿命分析手法,当车身零件发生焊点开裂等疲劳破坏问题时,在应力集中位置贴伏应变片,然后在特定的恶路进行应力测试,采集应力数据,结合材料的疲劳限度及S-N曲线,通过分析应力数据能判断出是否存在疲劳破坏的风险,从而协助分析车身零件疲劳开裂的原因,并结合CAE分析提出相应对策。此外,实施对策后,以相同工况再次进行应力测试,通过分析疲劳开裂对策后状态测量所得的应力数据,可快速判断其对策的有效性,从而提高对策成功率,确保新车型按时投产。 相似文献
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