Vehicle dynamics control by using a three-dimensional stabilizer pendulum system

Active safety systems of a vehicle normally work well on tyre–road interactions, however, these systems deteriorate in performance on low-friction road conditions. To combat this effect, an innovative idea for the yaw moment and roll dynamic control is presented in this paper. This idea was inspired by the chase and run dynamics animals like cheetahs in the nature; cheetahs have the ability to swerve while running at very high speeds. A cheetah controls its dynamics by rotating its long tail. A three-dimensional stabilizer pendulum system (3D-SPS) resembles the rotational motion of the tail of a cheetah to improve the stability and safety of a vehicle. The idea has been developed in a stand-alone 3D stabilizer pendulum system as well as in an integrated control system, which consists of an ordinary differential braking direct yaw control (DYC) and active steering control that is assisted by the 3D-SPS. The performance of the proposed 3D-SPS has been evaluated over a wide range of handling manoeuvres by using a comprehensive numerical simulation. The results show the advantage of 3D-SPS over conventional control approaches, which are ineffective on low-friction road conditions and high lateral acceleration manoeuvres. It should however be noted that the best vehicle dynamics performance is obtained when an integrated 3D-SPS and DYC and AFS is utilised.     

Methodology and verification of calculations for contact stresses in a wheel–rail system

The distribution of contact stresses in the wheel–rail system is a decisive factor for the wear of elements and the safety of rail transport. Analytical calculations of stresses based on the Hertz theory can only be applied to elastic deformation of materials. High dynamic loads leading to plastic deformation (not considered in the Hertz theory) are a predominant cause of problems in the contact vicinity. These problems can be successfully resolved by applying the finite-elements method. Two- and three-dimensional test models were generated to estimate an error in numerical calculations in the MSC.MARC program. We compared the results of numerical calculations with analytical calculations. Based on the obtained results we defined the effect of parameters describing the finite-elements mesh on the calculation error for contact stresses, and adjusted mesh parameters appropriately to achieve as low as possible error in numerical calculations. We also defined the effect of material characteristics on the value of contact stresses on the wheel–rail interface.     

Vibration reduction of H/Shaft using an electromagnetic damper with mode change

The objective of this study is to develop a damper that can reduce the amplitude of vibration in various frequency ranges. Previous H/Shaft vibration reduction methods work in a passive way. A dynamic damper reduces the amplitude of vibration at its first mode, but vibration still appears at the second mode. A mass damper or hollow shaft can shift the natural frequency to a lower or higher region. The fixed operating frequency prevents vibration from being reduced outside the operating frequency range. The proposed damper uses electromagnets as either masses or actuators to change the damper mode between dynamic damper mode and mass damper mode. The electromagnetic damper (EMD) can change its mode to respond to the vibration excitation at both low and high frequencies. The vibration reduction performance was evaluated by FRF tests in laboratory and vehicle conditions. The results were compared with those of a dynamic damper and indicate that the amplitude of vibration is reduced by 95.6 % when the EMD is implemented on an H/Shaft, whereas only 61.9 % vibration reduction is achieved by the dynamic damper.     

实测法探求终止压桩力及承载力标准值

通过静力压桩及静载试验求取适合工程情况的终止压桩力与单桩极限承载力的关系;通过钢弦式应力计在预应力管桩中的应用。论述了由测应力计频率到求取单桩极限侧阻力标准值及极限端阻力标准值的过程和原理。     

Prediction of antilock braking system condition with the vehicle stationary using a model-based approach

An Antilock Braking System (ABS) is one of the most important safety facilities equipped in modern vehicles. A self-test is therefore embedded into its ECU to identify any electronic malfunction. However there is no effective method to predict or check its mechanical conditions routinely to ensure its functionality. Because the ABS system is merely actuated above a particular speed in emergency stops, the current brake test facilities are not adequate for ABS test. Because of the dangers involved it would not be acceptable to use a public road to implement such a practice for fault detection so an alternative means must be sought. To provide a safe and convenient solution this paper proposes a novel method to predict ABS faults whilst the vehicle is stationary. In this situation a model-based approach is applied to predict various faults from the ABS, especially from its hydraulic subsystem. As such, a mathematic model is developed to describe the operating processes of ABS including possible faulty conditions. An autonomous control strategy is also designed to actuate the control module independently without the knowledge of the control algorithms embedded in an ABS control module. This approach is evaluated through a Simulink simulation.     

Automotive steering system preferences evaluated using a driving simulator

The automotive steering system is the primary channel through which road and vehicle behavior feedback is transmitted to the driver. While the driver provides directional platform control through the steering wheel, perceptions of the vehicle’s handling responsiveness are simultaneously transmitted back to the driver allowing for correction of any instabilities the vehicle may encounter. Based on these factors, drivers often pay special attention to the steering system when deciding what vehicle to purchase. Therefore, a significant amount of effort and time is invested in attempting to determine the optimal design of steering system components and configurations. In this study, the determination of an optimal steering configuration was attempted based on responses obtained from questionnaires that subjects answered. The questions were designed to evaluate the degree of satisfaction regarding the “control”, “ease of operation”, and “fun” participants experienced after each driving run. During the study, human subjects drove a driving simulator for 15 combinations of 3 different roadway environments and 5 different steering configurations, filling out a questionnaire after each scenario. The subjects were also classified as a type of driver (“utility”, “enthusiast”, and/or “performance”). The study attempted to determine if the mean values of questionnaire responses for “control”, “ease”, and “fun” type of questions changed as the scenario and/or driver type changed. Analysis of Variance (ANOVA) was used to determine if the mean values of the three types of questions were statistically different. The overall results suggest that the average responses for vehicle “control”, “ease”, and the “fun” type of questions were dependent on the type of roadway environment; however, only the responses for “fun” type of questions were influenced by the given steering configurations. Indeed, the steering system can impact the driver’s perceptions of the vehicle’s operational experience.     

Development of a hydraulic limited slip differential system using a pressure generator

The limited slip differential (LSD) is a device that enables the driving force to be transmitted from one slipping wheel to the other by temporarily restraining the differential function when unwanted slipping occurs on muddy or icy roads. Many types of LSD have been developed, such as mechanical lock, disk clutch, viscous coupling, torsen and multiple clutch. This study designed a new type of hydraulic LSD using a pressure generator base on a trochoid gear pump and evaluated the performance of the new design.     

Dynamic analysis of a pantograph-catenary system using absolute nodal coordinates

The dynamic interaction between the catenary and the pantographs of high-speed trains is a very important factor that affects the stable electric power supply. In order to design a reliable current collection system, a multibody simulation model can provide an efficient and economical method to analyze the dynamic behavior of the catenary and pantograph. In this article, a dynamic analysis method for a pantograph-catenary system for a high-speed train is presented, employing absolute nodal coordinates and rigid body reference coordinates. The highly flexible catenary is modeled using a nonlinear continuous beam element, which is based on an absolute nodal coordinate formulation. The pantograph is modeled as a rigid multibody system. The analysis results are compared with experimental data obtained from a running high-speed train. In addition, using a derived system equation of motion, the calculation method for the dynamic stress in the catenary conductor is presented. This study may have significance in providing an example that a structural and multibody dynamics model can be unified into one numerical system.     

Robust design optimization of suspension system by using target cascading method

This study presents the robust design optimization process of suspension system for improving vehicle dynamic performance (ride comfort, handling stability). The proposed design method is so called target cascading method where the design target of the system is cascaded from a vehicle level to a suspension system level. To formalize the proposed method in the view of design process, the design problem structure of suspension system is defined as a (hierarchical) multilevel design optimization, and the design problem for each level is solved using the robust design optimization technique based on a meta-model. Then, In order to verify the proposed design concept, it designed suspension system. For the vehicle level, 44 random variables with 3% of coefficient of variance (COV) were selected and the proposed design process solved the problem by using only 88 exact analyses that included 49 analyses for the initial meta-model and 39 analyses for SAO. For the suspension level, 54 random variables with 10% of COV were selected and the optimal designs solved the problem by using only 168 exact analyses for the front suspension system. Furthermore, 73 random variables with 10% of COV were selected and optimal designs solved the problem by using only 252 exact analyses for the rear suspension system. In order to compare the vehicle dynamic performance between the optimal design model and the initial design model, the ride comfort and the handling stability was analyzed and found to be improved by 16% and by 37%, respectively. This result proves that the suggested design method of suspension system is effective and systematic.     

Design of a forced control system for a dynamic road simulator using QFT

This paper presents the road simulator control technology for reproducing a road input signal to implement real road data. The simulator consists of a hydraulic pump, a servo valve, a hydraulic actuator and its control equipment. QFT (Quantitative Control Theory) is utilized to control the simulator effectively. The control system illustrates a tracking performance of the closed-loop controller with a low order transfer function G(s) and a pre-filter F(s) for a parametric uncertainty model. A force controller is designed to communicate the control signal between the simulator and digital controller. Tracking specification is satisfied with upper and lower bound tolerances on the steep response of the system to the reference signal. The efficacy of the QFT force controller is verified through the numerical simulation in which combined dynamics and actuation of the hydraulic servo system are tested. The simulation results show that the proposed control technique works well under an uncertain hydraulic plant system. The conventional software (Labview) is used to make up for the real controller on a real-time basis, and the experimental works show that the proposed algorithm works well for a single road simulator.     

Parameters optimisation of a vehicle suspension system using a particle swarm optimisation algorithm

The purpose of this paper is to determine the lumped suspension parameters that minimise a multi-objective function in a vehicle model under different standard PSD road profiles. This optimisation tries to meet the rms vertical acceleration weighted limits for human sensitivity curves from ISO 2631 [ISO-2631: guide for evaluation of human exposure to whole-body vibration. Europe; 1997] at the driver's seat, the road holding capability and the suspension working space. The vehicle is modelled in the frequency domain using eight degrees of freedom under a random road profile. The particle swarm optimisation and sequential quadratic programming algorithms are used to obtain the suspension optimal parameters in different road profile and vehicle velocity conditions. A sensitivity analysis is performed using the obtained results and, in Class G road profile, the seat damping has the major influence on the minimisation of the multi-objective function. The influence of vehicle parameters in vibration attenuation is analysed and it is concluded that the front suspension stiffness should be less stiff than the rear ones when the driver's seat relative position is located forward the centre of gravity of the car body. Graphs and tables for the behaviour of suspension parameters related to road classes, used algorithms and velocities are presented to illustrate the results. In Class A road profile it was possible to find optimal parameters within the boundaries of the design variables that resulted in acceptable values for the comfort, road holding and suspension working space.     

Analysis process of a steering system using a concept model for idle vibration

This paper describes the development of an optimal design process for a steering column system and supporting system. A design guide is proposed at the initial concept stage of the development process to obtain sufficient stiffness of the steering system while reducing the idle vibration sensitivity of the system. Case studies on resonance isolation are summarized, where vibration modes among the systems are separated by applying a vibration mode map at the initial stage of the design process. This study also provides design guidelines for an optimal dynamic damper system using a CAE (computer aided engineering) analysis. The damper FE (finite element) model is added to the vehicle model to analyze the relation between the frequency and the sensitivity of the steering column system. This analysis methodology makes it possible to achieve target performance in the early design stage and reduction of damper tuning activity after the proto car test stage. Through the proposed steering column system development process, a lightweight vehicle with high stiffness is possible prior to the proto build stage. Furthermore, the improved process is expected to contribute to reducing the overall development period and the number of proto car tests necessary to achieve the desired steering system performance.     

Steering torque control using variable impedance models for a steer-by-wire system

This paper presents a novel sensor-less steering torque control method for applications to the steer-by-wire system. A steer-by-wire system has not any mechanical link to connect a steering wheel and a rack and pinion gear module. Instead of mechanical devices, two electric motors are used on each side. A one motor is attached to the steering wheel and the other is set on rack and pinion. The motor on the steering wheel works as a deliverer between a steering torque and load torque from the road. In this paper, we focus on motion control related to the steering feel based on impedance control. Therefore, the model of rack and pinion is not considered in this work. In most power steering systems, a torque sensor is used to set impedance effect on driver’s steering feel. In this paper, we proposed a novel steering control method without using any torque sensors. The effectiveness of a proposed method is confirmed from experimental results.     

Roll stabilisation of road vehicles using a variable stiffness suspension system

A variable stiffness architecture is used in the suspension system to counteract the body roll moment, thereby enhancing the roll stability of the vehicle. The variation of stiffness concept uses the ‘reciprocal actuation’ to effectively transfer energy between a vertical traditional strut and a horizontal oscillating control mass, thereby improving the energy dissipation of the overall suspension. The lateral dynamics of the system is developed using a bicycle model. The accompanying roll dynamics are also developed and validated using experimental data. The positions of the left and right control masses are sequentially allocated to reduce the effective body roll and roll rate. Simulation results show that the resulting variable stiffness suspension system has more than 50% improvement in roll response over the traditional constant stiffness counterparts. The simulation scenarios examined is the fishhook manoeuvre.     

Numerical study of a light-duty diesel engine with a dual-loop EGR system under frequent engine operating conditions using the doe method

Exhaust gas recirculation (EGR) is an emission control technology that allows for a significant reduction in NOx emissions from light- and heavy-duty diesel engines. The primary effects of EGR are a lower flame temperature and a lower oxygen concentration of the working fluid in the combustion chamber. A high pressure loop (HPL) EGR is characterized by a fast response, especially at lower speeds, but is only applicable if the turbine upstream pressure is sufficiently higher than the boost pressure. On the contrary, for the low pressure loop (LPL) EGR, a positive differential pressure between the turbine outlet and the compressor inlet is generally available. However, a LPL EGR is characterized by a slow response, especially at low and moderate speeds. In this study, of the future types of EGR systems, the dual-loop EGR system (which has the combined features of the high-pressure loop EGR and the low-pressure loop EGR) was developed and was optimized under five selected operating conditions using a commercial engine simulation program (GT-POWER) and the DOE method. Finally, significant improvements in the engine exhaust emissions and performance were obtained by controlling several major variables.     

Adaptive impedance control of a hydraulic suspension system using particle swarm optimisation

This paper presents a novel active control approach for a hydraulic suspension system subject to road disturbances. A novel impedance model is used as a model reference in a particular robust adaptive control which is applied for the first time to the hydraulic suspension system. A scheme is introduced for selecting the impedance parameters. The impedance model prescribes a desired behaviour of the active suspension system in a wide range of different road conditions. Moreover, performance of the control system is improved by applying a particle swarm optimisation algorithm for optimising control design parameters. Design of the control system consists of two interior loops. The inner loop is a force control of the hydraulic actuator, while the outer loop is a robust model reference adaptive control (MRAC). This type of MRAC has been applied for uncertain linear systems. As another novelty, despite nonlinearity of the hydraulic actuator, the suspension system and the force loop together are presented as an uncertain linear system to the MRAC. The proposed control method is simulated on a quarter-car model. Simulation results show effectiveness of the method.