Research and Application Prospect of Computer Simulation on Heat Treatment Process

AseriesofgreatProgresseshavebeenachievedintheresearchofheattrCtoelltmathematicalmodelandcomPotersimulationduringrecellttenyears.ThecouPlingbforeentemPerthee-phasetransformation-stressl'-'],threedimensionalnon-linearFEManalysis[#-'],thecalculationofphasetransformationkinetics['-'],theeffectofstressonphasetransformationkineticsl,'-,,],thedealingwithabruPchangedboundnyconditionsl"#],thesimulationonfludfield["l,andotherinveshgationshavecarredout,andtheirachievementshaveProvidedasoundbasisfo…     

Computer modeling and validations of steel gear heat treatment processes using commercial software DANTE

The heat treatment process of a gear made of AISI 9310 carburized steel is modeled using the commercial heat treatment simulation software DANTE. Both carburization and quenching processes affect the residual stress distribution and distortion of heat-treated parts, which are important to service quality and fatigue life. DANTE/VCARB is used to design the boost/diffuse schedule of a vacuum carburization process. Oil quenching is modeled following the vacuum carburization process. Thermal gradient and phase transformation are two main sources of distortion and residual stresses in quenched parts. The relation of the carbon distribution, thermal gradient, and phase transformations during quenching is studied through the gear modeling example. Because of geometry, the residual stress distribution after quenching is non-uniform along the gear surface. In general, the root fillet has higher residual compression than either the root or tooth face locations after traditional oil quenching of carburized gears. The predicted residual stresses from the oil quenching model are imported into a single tooth fatigue bending model. The gear stresses under bending load indicate the possible cracking locations during the bending fatigue test. The importance of heat treatment residual stresses during gear design is pointed out, and it is commonly ignored in the gear design and manufacturing industry.     

Computer Predictions and Experimental Verification of Residual Stresses and Distortion in Carburizing-Quenching of Steel

IntroductionInordertoobtainimprovedmechanicalpropertiesandfatiguestrengthofmachinecomponents,stlchasgears,shaftsandsoon,carburizing-quenchingprocessasamethodofstirfacehardeningisoftenusedinindustry.Howevef,carbtirizing-quenchingisusuallyaccompaniedwithcarbonconcentrationandleadtodistortion,residualstressesandhardnessofsteelparts.Theeffectofcarboncontentisspeciallysignificantonphasetransformationbel1aviorThispaPerwillpresentthesimulationresultsoftheresidualstressfieldanddistortionofasteelcylin…     

Transformation Plasticity─The Effect on Metallo-Thermo-Mechanical Simulation of Carburized Quenching Process

IntroductionInelashcorhaersiblestrainaccompaniedbyslidingofcrystalsduetothermalandphasetransformationdilatationiswellknowntointensivelythethedistonionofworkpieceunderqUopching,andsomanynumericalsimulatonsll-7]havebeencAnedoutintheframeworkofmotallochermo-mechwhcsl1].Transformationplasticity(TP),anothekindofbeversiblestrain,isalsorecognizedasoneofdominantparwtersthechngthestr6ssanddistorton,andsomenumcricalcalculationaremadebytakingtheeffectintoconsideration.Figurelschematicallyillustraresthe…     

Numerical Analysis of Thermal Distortion and Residual Stresses in H13 Steel Due to Vacuum Gas Quenching

IntroductionVacuumgasquenchinginvolvinghighpressuregasasacoolingmedium,is.anincreasinglypoPularheattreatffienttechniquefor1argesteeldieblocks,forexamPleHl3die.ItisconsideredessefltialtounderstandthentheeofthegasflowandtheinfiuencethishasontemPeratureprofilesandresultaflresidualstresseswithintheheattTeatedcomPonent.SimulatingthisprocessinvolvesthesimulationofgasflowinthefurnaceaswellasthesimulationofthethermalbehaviourofthecomPoneni.However,thereisnosinglecomPatersoftwarepackageavailabletot…     

Experimental Study on Heat Transfer Enhancement of Natural Circulation Liquid Cooling System for Electronic Component

NomenclatureH :height of condenser above the evaporatorlevel( m)h:heightof FC- 72 filled in the testloop( m)q:heat flux based on projected surface area( W/cm2 )q CHF:critical heat flux( W/cm2 )Tc:cooling water temperature(°C)Ts:saturation temperature(°C)Tw:wall temperature(°C)ΔTsat:wall superheat( K)ΔTsub:liquid subcooling( K)W:flow rate of FC- 72 ( g/min)z:height of liquid in the downcomer( m)IntroductionDirect or indirect liquid cooling with phase-change by use of dielectric liq…     

Application of Computer in the Design of Process Thermal Cycle of Steel

IntroductionSteelingot.steelslabbecomest6elproductsafterheatingandrollingorforging.Steelproductsofforgingneedtobeheattfeatedinheattreatingfumace,fOrexampleannealingnormalization.Heattreatinentcandecreasestress,reducehydrogenconcentrationandimprovetheorganizationandperformanceofsteel.Everyprocessofproductionthatsteelingotschangeilltosteelproductsisaprocessofthermalcycleofsteel.Thisprocesswillconsumealargeamountofeneasmaterialandequipment.Inthepast,inmetallurgicalenterpriseofourcountrythetimeo…     

A New Experimental Rig of Testing Flow Boiling Heat Transfer of Refrigerant and Lubricant Mixture

This paper proposed a new experimental rig of testing flow boiling heat transfer of refrigerant and lubricant oil mixture. The quantity of oil in the test section can be controlled and regulated conveniently and accurately by connecting separate lubricant oil circuit with test section in parallel. It was built up by retrofitting a multiple air-conditioner and installing three oil-separators in serials at the compressor outlet. And so the lubricant oil in the discharged refrigerant gas of compressor can be removed completely. The refrigerant flow rate through test section can be bypassed by the by-path circuit of indoor unit. This experimental rig has advantages such as on-line and continuous oil injection, short time of obtaining stability, flexible operation, simple control, which lead to high efficiency in the research of flow boiling heat transfer of refrigerant and lubricant oil mixture.     

考虑太阳辐射的轿车客舱内气流组织数值模拟

对轿车室内的热环境进行了数值模拟。计算采用SIMPLE算法,紊流采用k—ε模型,考虑了自然对流换热的影响,应用整体求解法计算气固耦合传热问题。采用射线追踪法计算了太阳热负荷,以图形的形式给出其在车内的分配情况,有利于直观地分析其对车内热环境的影响。CFD的计算结果表明,进、圃风口的布置不仅影响车室内气流速度和温度的具体数值大小,而且决定了整个流场和温度场的分布结构.     

Development of Thermal Process and Numerical Modeling

IntroductionWithinrecentdecade,thenumericaIsimulationhasbeenrapidlyachievedandhasaPpliedtothermalmanufacturingprocess.ThephasetransformationiscomplicatedbythefactthatthereareseveralmicrostructuralscaIestoconsideHl1-I4].InordertorevealtheruIeofcomplexphasetransformation,itisnecessarytousethetoolofnumericalsimulationtomodelandcontroltheoverallprocessofphasetransformation.NowthecomputersimulationcangetsomereasonabIeresultSinmanyaspectsofthermalmanufacturingprocess:e.g.,thesimulationoftemperat…     

Generalization of Results of Computations and Natural Experiments at Steel Parts Quenching

IntroductionThepaPerpresentsthegenera1izationofresultsofnumericalcomputationsandnaturalexperimentsbasedonthesimilaritytheoryandtheoryofregularthermalconditions.Thenumericalcomputationshasbeenmadeonthebasisofsolvingequationsofnon-stationarythermalconductivityandthermoplaSticity.Thegeneralizationofresultsliesinthefactthatwefoundadimensionlessformulaforthedeterminationofthetimeofreachingthemaximumcompressionstressesonthesurfaceofp8rtstobequenched.ThepatstobequenchedaredividedintothreegrouPs:pla…     

Convective Boiling of Near-Azeotropic Refrigerant R410A in the Horizontal Micro-fin Tube

Using near-azeotropic refrigerant R410A as the working fluid, the experimental studies on the horizontal micro-fin tubes were conducted. Several factors affecting heat transfer coefficients were analyzed, and the characteristics of flow boiling of the refrigerant in the horizontal micro-fin tubes were discussed. The local heat transfer coefficients increase with mass flux, heat flux and quality. And the heat transfer enhancement factor of those testing tubes is about 1.6 to 2.2.     

2205DSS焊接结构在酸性环境下腐蚀速率研究

试验研究了2205DSS焊接结构的母材区、融合区、热影响区分别在草酸、硝酸和盐酸溶液中的腐蚀速率。研究发现:该结构在草酸和沸腾的硝酸溶液中有较好的耐腐蚀能力,而在盐酸溶液中较差;熔合区腐蚀速率最快,母材区次之;在盐酸溶液中腐蚀速率随着温度的升高而加快,随着盐酸溶液浓度的增加先增加后降低,随着腐蚀时间的进行而降低。建立了腐蚀速率与盐酸溶液的温度、浓度、腐蚀时间之间的数学模型,该模型能快速计算该焊接结构在盐酸溶液中的腐蚀速率。     

Finite Differential Method Simulation on Temperature Field in Process of Laser Quenching

IntroductionInfieldoflasertreatment,laserquenchofmetalmaterialsisanimportantcourse.ItisahotspotinresearchoflaserquenchtocalculatetemperaturedistributionandtosimulatethecoursebymeansofcomputerThecalculationandanalogyisnotonlyabasistoca1culateinnerstressdistributionoflaserquenching,butalsoafoundationtooptimizelaserquenchingtechnologyandtocontrolquenchingcourse.Therearemanymethodstocalculatetemperature,suchasfiniteelementmethod(FEM),finitedifferentialmethod(FDM)andsoon.Accordingtodifferentpedi…     

Sensitivity analysis of thermal properties on numerical simulation results of quenching process

A three-factor three-level orthogonal test project has been designed based on the numerical simulation of a Jominy quenching process. Then the data scattering effects of thermal conductivity and enthalpy of tested steel, as well as the heat exchange coefficients of the cooling media, on the results have been studied. The results can be used as a reference for choosing the input thermal parameter in finite element simulation of quenching, and for evaluating the simulation results.     

Calculation of Temperature Field During Laser Transformation Hardening of Cylindrical Bodies

IntroductionLaserTransformationhardeningtechniquehasbeensuccessfullyusedinindustryformanyyears.AlotsoftheoreticalworkshasbeendoneforheatflowduringthelasertfansformationhardeningofflatworkPieces["].Cyindricalbodiesarewidelyusedinindustrysuchaslocomotivecrankshaft,steelrollervalyeseat,enginecyinder.IftheschcesoftheseworkPiecesaretreatedbylasertheirwearresistancewiIIimProvealot.UptillnowmanyexPerimentalworkshasbeendoneforlasertransformationhardeningofcyindricalbodies,butfewtheoreticalworkshav…     

地铁车贯通道内空气流场与温度场的数值模拟

建立地铁车车厢及贯通道的三维物理模型,内部乘客站立密集．使用κ一ε标准湍流模型对地铁车车厢及贯通道处空气流场和温度场进行数值模拟,考虑了人体散热以及车体各组件对外部温度的传热作用,计算结果表明：贯通道内流场平均温度为22．5℃,气流组织速度范围约为0．1～0．3m／s．参照欧洲EN14750-1标准,贯通道内部空气流动速度及温度的热舒适性指标满足设计使用要求．     

Modelling of high speed gas quenching

1ntroductionGaswimpfobe,usuallynitrOgen,mandheiumatposuresOfuPtO60barhasbousedinvacmbosfOrSendywtanditScharWshcsforbds-ofCOInNarewe1knOWUIl].More~theuseofgasq-aPPliedtOs~orsinglelayereOfCOmwtthawereheandindsvacuumorCOnwtalatmOSPherbohasboPrOpond(2l.TOathaatetheedtOCOOtheboacestruCtUrasweIIastheCOIntwIkeSechquesOboinvolvethetrareferOftheNttobeqMtoa~allydeaignedcoklchfortsl.6as~of~peinndsngmaybosoaS~the-ofbo'bds-Oha'pesstwfOr'juSb~'manwt.Unlikliquldbased~antS,gaswiiscleannO…     

The Trends and Tasks of Modeling and Simulation for Reduction of Heat Treatment Distortion

IntroductionTherearemanyfacorswhichinfluencethedistortonofworkpieceandeveryheattreatInentengineerssWandtrytofindordevelopmodelsandsimulationmethodstoestimateandreducedistortonorwarpage.VariousmodelshavebeenandbeinginvestigatOdtoestimatetheinduenceoffacorsontfansformahonkinetics,hardness,residualstressanddistOrtionarerCPortCdatmanyconferences,.HowevefHEARTS[l]andafewofothermodelshavebeendeveloPedandcontrthutingtounderstandandPredicttheialluenceofrelatngfacors[2-1o].EVenstillmanyhazardous…