高压喷油对柴油机燃烧的影响

在直喷式柴油机上,提高喷油压力能改善其混合气形成过程和燃烧。但应该查明,转速范围在2000r/min内,使用常规喷油系统(泵-管-喷嘴),使喷油压力约至200MPa,喷油持续期为22℃A,每循环喷油量为530mm~3是否可行;进而考虑到指示效率和燃料的不完全混合,这种改善的可能性是否存在。在上述基础上则应确定喷油压力的一个合理的上限值。 通过模拟计算来辅助确定高压喷油系统的设计参数时,必须对诸如柴油机燃油中的音速、高压油管中的衰减、柱塞偶件上的泄漏以及喷油泵的总形等基础数据予以确定及评估。 通过高压力的喷油能改善指示效率,减少黑烟排放,并在调整其余的混合气形成参数时降低氮氧化物的排放。由此得出16OMPa是喷油压力合理的上限值,是油耗、烟度和氮氧化物之间的合理折衷。     

Influence of pilot injection on combustion characteristics and emissions in a DI diesel engine fueled with diesel and DME

This work experimentally investigates how the dwell time between pilot injection and main injection influences combustion and emissions characteristics (NOx, CO, THC and smoke) in a single-cylinder DI diesel engine. The experiments were conducted using two fuel injection systems according to the fuel type, diesel or dimethyl ether (DME), due to the different fuel characteristics. The injection strategy is accomplished by varying the dwell time (10°CA, 16°CA and 22°CA) between injections at five main injection timings (?4°CA aTDC, ?2°CA aTDC, 0°CA aTDC, 2°CA aTDC and 4°CA aTDC). Results from pilot-main injection conditions are compared with those shown in single injection conditions to better demonstrate the potential of pilot injection. It was found that pilot injection is highly effective for lowering heat-release rates with smooth pressure traces regardless of the fuel type. Pilot injection also offers high potential to maintain or increase the BMEP; even the combustion-timing is retarded to suppress the NOx emission formation. Overall, NOx emission formation was suppressed more by the combustion phasing retard effect, and not the pilot injection effect considered in this study. Comparison of the emissions for different fuel types shows that CO and HC emissions have low values below 100 ppm for DME operation in both single injection and pilot-main injection. However, NOx emission is slightly higher in the earlier main injection timings (?4°CA aTDC, ?2°CA aTDC) than diesel injections. Pilot injection was found to be more effective with DME for reducing the amount of NOx emission with combustion retardation, which indicates a level of NOx emission similar to that of diesel. Although the diesel pilot-main injection conditions show higher smoke emission than single-injection condition, DME has little smoke emission regardless of injection strategy.     

Comprehensive experimental study on the effect of biodiesel/diesel blended fuel on common-rail di diesel engine technology

This research work aims to study the aspects of using biodiesel or FAME as a component blended in diesel fuel for common-rail DI engine technology. The specific engine experiments were designed for LD commercial engine [Toyota 2KD-FTV] to understand engine combustion process, engine performance and thermal efficiency when applying FAME blended fuel. In addition, the exhaust emission in HD diesel engine [HINO J08E] was evaluated by standard HD engine emission ESC and ELR test cycles. Furthermore, the severe 400-hour of HD engine durability tests for determining the limitation on using FAME blended fuel, have been conducted with B0, B10, B20 and B50. The result shows that using of FAME blended fuel in the HD common-rail DI engine, can be applied with some guidelines experimentally discovered by this research such as filter plugging that may occur when the content of biodiesel is up to 20 % or higher, and the critical fuel injector surface polishing wear, can be observed from B50 sample. In general, the higher biodiesel content will contribute to lower power output as well, thus too high biodiesel content will cause low engine power output.     

对二甲基醚发动机燃油系的构想

从环保角度来看，二甲基醚（ＤＭＥ）被认为是柴油的理想替代燃料，但由于ＤＭＥ的物理性质类似液化石油（ＬＰＧ），常温下为气体状态，加压液化后，粘性低，压缩性随温度变化很大，这些决定了对燃油系统设计提出的要求很高，燃料泄漏与润滑性是首先要考虑的问题。本文介绍了几种燃油系的构想，如共轨系统、泵一管一嘴系统。为ＤＭＥ发动机燃油系统设计得提供一些有益的参考。     

Combined effect of boost pressure and injection timing on the performance and combustion of CNG in a DI spark ignition engine

There is an increasing interest in supercharging spark ignition engines operating on CNG (compressed natural gas) mainly due to its superior knock resisting properties. However, there is a penalty in volumetric efficiency when directly injecting the gaseous fuel at early and partial injection timings. The present work reports the combined effects of a small boost pressure and injection timing on performance and combustion of CNG fueled DI (direct injection) engine. The experimental tests were carried out on a 4-stroke DI spark ignition engine with a compression ratio of 14. Early injection timing, when inlet valves are still open (at 300°BTDC), and partial injection timing, in which part of the injection occurs after the inlet valves are closed (at 180°BTDC), were varied at each operating speed with variation of the boost pressure from 2.5 to 10 kPa. A narrow angle injector (NAI) was used to increase the mixing rate at engine speeds between 2000 and 5000 rpm. Similar experiments were conducted on a naturally aspirated engine and the results were then compared with that of the boosting system to examine the combined effects of boost pressure and injection timing. It was observed that boost pressure above 7.5 kPa resulted in an improvement of performance and combustion of CNG DI engine at all operating speeds. This was manifested in the faster heat release rates and mass fraction burned that in turn improved combustion efficiency of the boosting system. An increased in cylinder pressure and temperature was also observed with boost pressure compared to naturally aspirated engine. Moreover, the combustion duration was reduced due to concentration of the heat release near to the top dead center as the result of the boost pressure. Supercharging was also found to reduce the penalty of volumetric efficiency at both the simulated port and partial injection timings.     

Development of engine control using the in-cylinder pressure signal in a high speed direct injection diesel engine

Emission regulations are becoming more stringent and remain a principal issue for vehicle manufacturers. Many engine subsystems and control technologies have been introduced to meet the demands of these regulations. For diesel engines, combustion control is one of the most effective approaches for reducing not only engine exhaust emissions but also cylinder-by-cylinder variation. However, the high cost of pressure sensors and the complex engine head design for additional equipment present difficulties for manufacturers. In this paper, cylinder pressure-based engine control logic is introduced for a multi-cylinder high speed direct injection (HSDI) diesel engine. The time for 50% of the mass fraction to be burned (MFB50) and the IMEP are valuable for determining the combustion status. These two in-cylinder quantities are measured and applied to the engine control logic. Fuel injection timing is controlled to adjust the operating MFB50 to the target MFB50 using PID control logic, and the fuel injection quantity is controlled to adjust the measured IMEP to the desired IMEP. The control logic is demonstrated at steady state and during transient conditions and is applied to an NEDC mode test.     

共轨电控柴油机喷油压力控制与对策

油泵-溢流阀的调压系统最大的优点是结构简单、反应迅速、压力波动小,尤其采用直动式溢流阀,其特性优于采用先导型的溢流阀.     

AVL BOOST软件应用于HD6105ZLQ柴油机的性能分析与研究

建立柴油机模型，并应用AVL BOOST软件，对HD6105ZLQ柴油机进行各项性能的计算对比分析和研究。     

Numerical study of the early injection parameters on wall wetting characteristics of an HCCI diesel engine using early injection strategy

Wall wetting in the early injection period has been proved to be unavoidable in the HCCI (Homogeneous charge compression ignition) diesel engine using early injection strategy, which directly affects in-cylinder fuel-air mixture formation. In this study, the effects of the early injection parameters (injection timing, injection angle and injection pressure) on wall wetting characteristics of an HCCI diesel engine using early injection strategy have been numerically investigated. The variations of maximum wall film mass, evaporated wall film mass and residual wall film mass have been summarized. The concept of MHI (Mixture Homogenous Index) is introduced to evaluate the homogeneity of fuel-air mixture in the wall wetting region. In additions, the effects of the early injection parameters on the HC (Hydrocarbon Compounds) and CO (Carbon Monoxide) emissions have also been discussed. Results showed that in order to decrease the HC and CO emission caused by wall wetting as low as possible, it was better to increase the injection pressure and to advance the injection timing. The most effective method was to narrow the injection angle, In addition, the impingement target should be considered for choosing the injection timing and injection angle, and the impingement target of the piston bowl lip was recommended due to the enhancement of the atomization and the higher surface temperature.     

Effect of injection timing,injector opening pressure,injector nozzle geometry,and swirl on the performance of a direct injection,compression-ignition engine fuelled with honge oil methyl ester (HOME)

Increasing petroleum prices, increasing threat to the environment from exhaust emissions and global warming have generated intense international interest in developing renewable and alternative non-petroleum fuels for engines. Evolving feasible technology and recurring energy crisis necessitated a continued investigation into the search for sustainable and clean-burning renewable fuels. In this investigation, Honge oil methyl ester (HOME) was used in a four stroke, single cylinder diesel engine. Tests were carried out to study the effect of fuel injection timing, fuel injector opening pressure (IOP) and injector nozzle geometry on the performance and combustion of CI engine fuelled with HOME. Injection timing was varied from 19°bTDC (before top dead centre) to 27°bTDC in incremental steps of 4°bTDC; injector opening pressure was varied from 210 bar to 240 bar in steps of 10 bar. Nozzle injectors of 3, 4 and 5 holes, each of 0.2, 0.25 and 0.3 mm size were selected for the study. It was concluded that retarded injection timing of 19°bTDC, increased injector opening pressure of 230 bar and 4 hole nozzle injector of 0.2 mm size resulted in overall better engine performance with increased brake thermal efficiency (BTE) and reduced HC, CO, smoke emissions. Further air-fuel mixing was improved using swirl induced techniques which enhanced the engine performance as well.     

Physical-chemical properties of ethanol-diesel blend fuel and its effect on the performance and emissions of a turbocharged diesel engine

This paper deals with the main physical-chemical properties of ethanol-diesel blend and the effects of ethanoldiesel blends (up to 15% volume) on engine performance (full load torque vs. engine speed, BSEC vs. torque at 1400 r/min and 2300 r/min, and effect of start of injection angle) and emissions in ECE R49 tests (steady 13 points) using a 6.6 L inline 6-cylinder turbocharged direct injection diesel engine. The results show that an increase in ethanol fraction results in decreased viscosity of the blend fuel and very high distillation characteristics in the low temperature range. Solvents can improve the solubility of ethanol-diesel blends. The engine power was degraded proportional to the ethanol content (10% and 15%) due to the LHV (low heating value) of the blends. The higher latent heat of vaporization and lower CN (cetane number) of ethanol, which results from the steady state emissions of CO, HC, and SOF (soluble organic fraction), were much higher in the ECE R49 tests at low loads. Soot (solid mass) emissions were improved. The particulate matter emissions were significantly increased with higher blend volumes, and NOx emissions slightly increased with higher ethanol volumes. By increasing the injection angle properly, the performance parameters of the diesel engine were improved, but NOx emissions were deteriorated slightly.     

模糊神经网络在发动机失火故障诊断中的应用

利用模糊神经网络对发动机失火故障进行诊断,建立起了模糊神经网络控制模型,应用MATLAB软件对其进行训练及仿真,结果表明此控制方法是有效的、可行的。     

Influence of injection parameters on the transition from PCCI combustion to diffusion combustion in a small-bore HSDI diesel engine

In this paper, the influence of injection parameters on the transition from Premixed Charge Combustion Ignition (PCCI) combustion to conventional diesel combustion was investigated in an optically accessible High-Speed Direct-Injection (HSDI) diesel engine using multiple injection strategies. The heat release characteristics were analyzed using incylinder pressure for different operating conditions. The whole cycle combustion process was visualized with a high-speed video camera by simultaneously capturing the natural flame luminosity from both the bottom of the optical piston and the side window, showing the three dimensional combustion structure within the combustion chamber. Eight operating conditions were selected to address the influences of injection pressure, injection timing, and fuel quantity of the first injection on the development of second injection combustion. For some cases with early first injection timing and a small fuel quantity, no liquid fuel is found when luminous flame points appear, which shows that premixed combustion occurs for these cases. However, with the increase of first injection fuel quantity and retardation of the first injection timing, the combustion mode transitions from PCCI combustion to diffusion flame combustion, with liquid fuel being injected into the hot flame. The observed combustion phenomena are mainly determined by the ambient temperature and pressure at the start of the second injection event. The start-of-injection ambient conditions are greatly influenced by the first injection timing, fuel quantity, and injection pressure. Small fuel quantity and early injection timing of the first injection event and high injection pressure are preferable for low sooting combustion.     

Evaporating spray and flame distributions in the combustion chamber of a direct injection diesel engine

The characteristics of an evaporating diesel spray and the flame distribution in a combustion chamber of a D.I. diesel engine were investigated by using the laser light technique. The technique used was based on the extinctions of two wavelengths of ultraviolet and visible laser light. The transmitted laser light absorbed and scattered by the vapor, drops, soot and combustion products in the spray flame were separated into two wavelengths and captured. Further, the light radiated from the flame was imaged using the same measuring system by modifying the optical filters and the timing of the camera shutter.     

Influence of turpentine addition in Jatropha biodiesel on CI engine performance,combustion and exhaust emissions

The prospect of using turpentine oil as an additive for Jatropha biodiesel and using it as an alternative fuel for diesel in CI engines has been experimented in this work. Tests were carried out in a single cylinder, air cooled, constant speed, direct injection diesel engine. The results display that the performance of Jatropha-Mineral Turpentine (JMT) and Jatropha- Wood Turpentine (JWT) blends were found close to diesel, emission features were enhanced and combustion parameters were noticed to be comparable with diesel. Brake thermal efficiency of JMT20 blend found closer to diesel at 75 % load. BSFC increases for JMT and JWT blends at part load and maintains at full load. CO, HC and Smoke emissions were reduced with JMT and JWT blends at 75 % load. NOx emissions were on the raise. Furthermore, JMT and JWT blends offered comparable performance and combustion parameters, reduced emissions and both can substitute standard diesel in CI engines.     

Effects of the throttle opening ratio and the injection timing of CNG on the combustion characteristics of a DI engine

We investigated the effects of the fuel injection timing — both for early and late injection — in conjunction with the throttle opening ratio on the fuel-air mixing characteristics, engine power, combustion stability and emission characteristics of a DI CNG spark engine and control system that had been modified and designed according to the author’s original idea. We verified that the combustion characteristics were affected by the fuel injection timing and that the engine conditions were affected by the throttle opening ratios and the rpm. The combustion characteristics were greatly improved for a complete open throttle ratio with an early injection timing and for a partial throttle ratio with a late injection timing. The combustion duration was governed by the duration of flame propagation in late injection timing scenarios and by the duration of early flame development in cases of early injection timing. As the result, the combustion duration is shortened, the lean limit is improved, the air-fuel mixing conditions are controlled, and the emissions are reduced through control of the fuel injection timing and vary according to ratio of the throttle opening.     

Effects of split injection,oxygen enriched air and heavy EGR on soot emissions in a diesel engine

The effects of split injection, oxygen enriched air, and heavy exhaust gas recirculation (EGR) on soot emissions in a direct injection diesel engine were studied using the KIVA-3V code. When split injection is applied, the second injection of fuel into a cylinder results in two separate stoichiometric zones, which helps soot oxidation. As a result, soot emissions are decreased. When oxygen enriched air is applied together with split injection, a higher concentration of oxygen causes higher temperatures in the cylinder. The increase in temperature promotes the growth reaction of acetylene with soot. However, it does not improve acetylene formation during the second injection of fuel. As more acetylene is consumed in the growth reaction with soot, the concentration of acetylene in the cylinder is decreased, which leads to a decrease in soot formation and thus soot emissions. A combination of split injection, a high concentration of oxygen, and a high EGR ratio shows the best results in terms of diesel emissions. In this paper, the split injection scheme of 75.8.25, in which 75% of total fuel is injected in the first pulse, followed by 8°CA of dwell time, and 25% of fuel is injected in the second pulse, with an oxygen concentration of 23% in volume and an EGR ratio of 30% shows a 45% reduction in soot emissions, with the same NOx emissions as in single injection.     

Experimental investigation of abrasive flow machining effects on injector nozzle geometries,engine performance,and emissions in a di diesel engine

The effects of the Abrasive Flow Machining (AFM) process on a direct injection (DI) Diesel engine fuel injector nozzle are studied. Geometry characterization techniques were developed to measure the microscopic variations inside the nozzle before and after the process. This paper also provides empirically-based correlations of the nozzle geometry changes due to the AFM process. The resulting impact of the process on the engine performance and emissions are also assessed with a DI Diesel engine test setup. This study shows that properly AFM-processed injectors can enhance engine performance and improve emissions due to the improved quality of the nozzle characteristics. However, an extended process can also cause enlargement of the nozzle hole as a side effect, which can adversely affect emissions. Emission measurements show the trade-off for the minimum levels as the process proceeds. Since the enlargement of the hole during the AFM process is not avoidable and must be minimized, strict control over the process is required. This control can be enforced by either limiting the AFM processing period, or by properly preparing the initial hole diameter so as to accommodate the inevitable changes in the nozzle geometry.     

Numerical study of a light-duty diesel engine with a dual-loop EGR system under frequent engine operating conditions using the doe method

Exhaust gas recirculation (EGR) is an emission control technology that allows for a significant reduction in NOx emissions from light- and heavy-duty diesel engines. The primary effects of EGR are a lower flame temperature and a lower oxygen concentration of the working fluid in the combustion chamber. A high pressure loop (HPL) EGR is characterized by a fast response, especially at lower speeds, but is only applicable if the turbine upstream pressure is sufficiently higher than the boost pressure. On the contrary, for the low pressure loop (LPL) EGR, a positive differential pressure between the turbine outlet and the compressor inlet is generally available. However, a LPL EGR is characterized by a slow response, especially at low and moderate speeds. In this study, of the future types of EGR systems, the dual-loop EGR system (which has the combined features of the high-pressure loop EGR and the low-pressure loop EGR) was developed and was optimized under five selected operating conditions using a commercial engine simulation program (GT-POWER) and the DOE method. Finally, significant improvements in the engine exhaust emissions and performance were obtained by controlling several major variables.