Robust optimisation of railway crossing geometry

This paper presents a methodology for improving the crossing (frog) geometry through the robust optimisation approach, wherein the variability of the design parameters within a prescribed tolerance is included in the optimisation problem. Here, the crossing geometry is defined by parameterising the B-spline represented cross-sectional shape and the longitudinal height profile of the nose rail. The dynamic performance of the crossing is evaluated considering the variation of wheel profiles and track alignment. A multipoint approximation method (MAM) is applied in solving the optimisation problem of minimising the contact pressure during the wheel–rail contact and constraining the location of wheel transition at the crossing. To clarify the difference between the robust optimisation and the normal deterministic optimisation approaches, the optimisation problems are solved in both approaches. The results show that the deterministic optimum fails under slight change of the design variables; the robust optimum, however, has improved and robust performance.     

Improvement of vehicle–turnout interaction by optimising the shape of crossing nose

Proper rail geometry in the crossing part is essential for reducing damage on the nose rail. To improve the dynamic behaviour of turnout crossings, a numerical optimisation approach to minimise rolling contact fatigue (RCF) damage and wear in the crossing panel by varying the nose rail shape is presented in the paper. The rail geometry is parameterised by defining several control cross-sections along the crossing. The dynamic vehicle–turnout interaction as a function of crossing geometry is analysed using the VI-Rail package. In formulation of the optimisation problem a combined weighted objective function is used consisting of the normal contact pressure and the energy dissipation along the crossing responsible for RCF and wear, respectively. The multi-objective optimisation problem is solved by adapting the multipoint approximation method and a number of compromised solutions have been found for various sets of weight coefficients. Dynamic behaviour of the crossing has been significantly improved after optimisations. Comparing with the reference design, the heights of the nose rail are notably increased in the beginning of the crossing; the nominal thicknesses of the nose rail are also changed. All the optimum designs work well under different track conditions.     

Optimisation of nonlinear motion cueing algorithm based on genetic algorithm

Motion cueing algorithms (MCAs) are playing a significant role in driving simulators, aiming to deliver the most accurate human sensation to the simulator drivers compared with a real vehicle driver, without exceeding the physical limitations of the simulator. This paper provides the optimisation design of an MCA for a vehicle simulator, in order to find the most suitable washout algorithm parameters, while respecting all motion platform physical limitations, and minimising human perception error between real and simulator driver. One of the main limitations of the classical washout filters is that it is attuned by the worst-case scenario tuning method. This is based on trial and error, and is effected by driving and programmers experience, making this the most significant obstacle to full motion platform utilisation. This leads to inflexibility of the structure, production of false cues and makes the resulting simulator fail to suit all circumstances. In addition, the classical method does not take minimisation of human perception error and physical constraints into account. Production of motion cues and the impact of different parameters of classical washout filters on motion cues remain inaccessible for designers for this reason. The aim of this paper is to provide an optimisation method for tuning the MCA parameters, based on nonlinear filtering and genetic algorithms. This is done by taking vestibular sensation error into account between real and simulated cases, as well as main dynamic limitations, tilt coordination and correlation coefficient. Three additional compensatory linear blocks are integrated into the MCA, to be tuned in order to modify the performance of the filters successfully. The proposed optimised MCA is implemented in MATLAB/Simulink software packages. The results generated using the proposed method show increased performance in terms of human sensation, reference shape tracking and exploiting the platform more efficiently without reaching the motion limitations.     

基于4次样条函数拱轴线优化设计的T-V求解法

拱桥拱轴线可以用4次样条函数表示,而基于4次样条函数的拱桥拱轴线优化设计问题是一个非线性规划问题。采用Topkis-Veinott可行方向法研究了优化求解方法,提出了新算法。通过对上承式钢筋混凝土拱桥实例求解,得到了符合设计要求的结果。计算结果表明,该拱轴线优化模型与初始拱轴线无关,不需要对初始拱轴线的选择做细致研究,只要初始拱轴线是连续曲线即可;在应用Topkis-Veinott容许方向法时,需要注意初始点的选择要求必须是可行点。由于容许方向法的每次迭代都是在可行域中进行的,方向是目标函数下降的方向,每步迭代结果都是可行设计,而且后一步迭代结果比前一步结果要好。因此,该拱轴线优化模型有较好的可靠性和实用性。     

Pareto optimisation of railway bogie suspension damping to enhance safety and comfort

This paper presents the optimisation of damping characteristics in bogie suspensions using a multi-objective optimisation methodology. The damping is investigated and optimised in terms of the resulting performances of a railway vehicle with respect to safety, comfort and wear considerations. A complete multi-body system model describing the railway vehicle dynamics is implemented in commercial software Gensys and used in the optimisation. In complementary optimisation analyses, a reduced and linearised model describing the bogie system dynamics is also utilised. Pareto fronts with respect to safety, comfort and wear objectives are obtained, showing the trade-off behaviour between the objectives. Such trade-off curves are of importance, especially in the design of damping functional components. The results demonstrate that the developed methodology can successfully be used for multi-objective investigations of a railway vehicle within models of different levels of complexity. By introducing optimised passive damping elements in the bogie suspensions, both safety and comfort are improved. In particular, it is noted that the use of optimised passive damping elements can allow for higher train speeds. Finally, adaptive strategies for switching damping parameters with respect to different ride conditions are outlined and discussed.     

Multiobjective optimisation of bogie suspension to boost speed on curves

To improve safety and maximum admissible speed on different operational scenarios, multiobjective optimisation of bogie suspension components of a one-car railway vehicle model is considered. The vehicle model has 50 degrees of freedom and is developed in multibody dynamics software SIMPACK. Track shift force, running stability, and risk of derailment are selected as safety objective functions. The improved maximum admissible speeds of the vehicle on curves are determined based on the track plane accelerations up to 1.5?m/s². To attenuate the number of design parameters for optimisation and improve the computational efficiency, a global sensitivity analysis is accomplished using the multiplicative dimensional reduction method (M-DRM). A multistep optimisation routine based on genetic algorithm (GA) and MATLAB/SIMPACK co-simulation is executed at three levels. The bogie conventional secondary and primary suspension components are chosen as the design parameters in the first two steps, respectively. In the last step semi-active suspension is in focus. The input electrical current to magnetorheological yaw dampers is optimised to guarantee an appropriate safety level. Semi-active controllers are also applied and the respective effects on bogie dynamics are explored. The safety Pareto optimised results are compared with those associated with in-service values. The global sensitivity analysis and multistep approach significantly reduced the number of design parameters and improved the computational efficiency of the optimisation. Furthermore, using the optimised values of design parameters give the possibility to run the vehicle up to 13% faster on curves while a satisfactory safety level is guaranteed. The results obtained can be used in Pareto optimisation and active bogie suspension design problems.     

Hybrid modelling and damping collaborative optimisation of Five-suspensions for coupling driver-seat-cab system

For the complex structure and vibration characteristics of coupling driver-seat-cab system of trucks, there is no damping optimisation theory for its suspensions at present, which seriously restricts the improvement of vehicle ride comfort. Thus, in this paper, the seat suspension was regarded as ‘the fifth suspension’ of cab, the ‘Five-suspensions’ for this system was proposed. Based on this, using the mechanism modelling method, a 4 degree-of-freedom coupling driver-seat-cab system model was presented; then, by the tested cab suspensions excitation and seat acceleration response, its parameters identification mathematical model was established. Based on this, taking optimal ride comfort as target, its damping collaborative optimisation mathematical model was built. Combining the tested signals and a simulation model with the mathematical models of parameters identification and damping collaborative optimisation, a complete flow of hybrid modelling and damping collaborative optimisation of Five-suspensions was presented. With a practical example of seat and cab system, the damping parameters were optimised and validated by simulation and bench test. The results show that the model and method proposed are correct and reliable, providing a valuable reference for the design of seat suspension and cab suspensions.     

Parameters optimisation of a vehicle suspension system using a particle swarm optimisation algorithm

The purpose of this paper is to determine the lumped suspension parameters that minimise a multi-objective function in a vehicle model under different standard PSD road profiles. This optimisation tries to meet the rms vertical acceleration weighted limits for human sensitivity curves from ISO 2631 [ISO-2631: guide for evaluation of human exposure to whole-body vibration. Europe; 1997] at the driver's seat, the road holding capability and the suspension working space. The vehicle is modelled in the frequency domain using eight degrees of freedom under a random road profile. The particle swarm optimisation and sequential quadratic programming algorithms are used to obtain the suspension optimal parameters in different road profile and vehicle velocity conditions. A sensitivity analysis is performed using the obtained results and, in Class G road profile, the seat damping has the major influence on the minimisation of the multi-objective function. The influence of vehicle parameters in vibration attenuation is analysed and it is concluded that the front suspension stiffness should be less stiff than the rear ones when the driver's seat relative position is located forward the centre of gravity of the car body. Graphs and tables for the behaviour of suspension parameters related to road classes, used algorithms and velocities are presented to illustrate the results. In Class A road profile it was possible to find optimal parameters within the boundaries of the design variables that resulted in acceptable values for the comfort, road holding and suspension working space.     

基于数字图像技术的粗集料形状特征分析

集料颗粒形状对沥青混合料稳定性、体积特性、施工中的工作性的影响已在得到工程技术人员公认,如何科学地评价和量化集料颗粒的形状特征也是提高路面沥青混合料质量的关键。数字图像技术的进步与相关软件的发展,为基于单个集料的直接检测与集料形态的自动化分析与计算机描述提供了手段。采用多种图像指标与方法对集料的形状特征进行了评价和量化...     

Application of the Pareto-optimal approach for selecting dynamic characteristics of seat suspension systems

In this paper, a method for selecting the dynamic characteristics of seat suspension systems is presented. The basic principle of such a method consists in the shaping of nonlinear seat suspension dynamic behaviour for the different requirements defined by machine operators. A combined optimisation procedure has allowed to find the Pareto-optimal system configuration with simultaneous minimisation of conflicted optimisation criteria: the suspended body acceleration and suspension travel. As an example of the proposed method, the seat with a viscous-elastic passive suspension is investigated and its vibro-isolation properties are shaped by the air-spring and shock-absorber force characteristics.     

Probabilistic assessment of railway vehicle-curved track systems considering track random irregularities

The randomness of track irregularities directly leads to the random vibration of the vehicle–track systems. To assess the dynamic performance of a railway system in more comprehensive and practical ways, a framework for probabilistic assessment of vehicle-curved track systems is developed by effectively integrating a vehicle–track coupled model (VTCM), a track irregularity probabilistic model (TIPM) with a probability density evolution method (PDEM). In VTCM, the railway vehicle and the curved track are coupled by the nonlinear wheel–rail interaction forces, and through TIPM, the ergodic properties of random track irregularities on amplitudes, wavelengths and probabilities can be properly considered in the dynamic calculations. Lastly, PDEM, a newly developed method for solving probabilistic transmissions between stochastic excitations and deterministic dynamic responses, is introduced to this probabilistic assessment model. Numerical examples validate the correctness and practicability of the proposed models. In this paper, the results of probabilistic assessment are presented to illustrate the dynamic behaviours of a high-speed railway vehicle subject to curved tracks with various radii, and to demonstrate the importance of considering the actual status of wheel–rail contacts and curve negotiation effects in vehicle-curved track interactions.     

岩体结构面粗糙度的分形计算

论文将分形几何理论运用到岩体结构面粗糙度的描述中,指出了以往粗糙度分形计算的不足:只是对某条曲线的分形计算,不能完全反映整个粗糙表面的几何形态。针对该问题,用一种能测量表面三维几何形状的测量仪,测得试样的表面形态,并引用立方体覆盖法,对试样结构面的表面形态进行了分形计算,所计算的分维数能反映整个结构面表面的粗糙情况。     

Isight平台理论与方法及其在产品结构设计与优化中的应用研究

Isight平台是集成、自动化和优化设计过程的通用软件框架,广泛应用于产品结构设计和优化工作中。文章不仅对其理论和方法进行了详细的描述,而且给出了一个工业实例,以说明该平台的应用。结果表明,Isight平台能够集成多种类型的软件,并基于其数据集成和数据处理等能力实现自动分析,与传统的产品设计和优化方法相比具有更大的优势。此外,文章对同类研究问题也具有一定的指导意义和参考价值。     

Optimisation of active suspension control inputs for improved vehicle ride performance

A collocation-type control variable optimisation method is used in the paper to analyse to which extent the fully active suspension (FAS) can improve the vehicle ride comfort while preserving the wheel holding ability. The method is first applied for a cosine-shaped bump road disturbance of different heights, and for both quarter-car and full 10 degree-of-freedom vehicle models. A nonlinear anti-wheel hop constraint is considered, and the influence of bump preview time period is analysed. The analysis is then extended to the case of square- or cosine-shaped pothole with different lengths, and the quarter-car model. In this case, the cost function is extended with FAS energy consumption and wheel damage resilience costs. The FAS action is found to be such to provide a wheel hop over the pothole, in order to avoid or minimise the damage at the pothole trailing edge. In the case of long pothole, when the FAS cannot provide the wheel hop, the wheel is travelling over the pothole bottom and then hops over the pothole trailing edge. The numerical optimisation results are accompanied by a simplified algebraic analysis.     

Longitudinal force distribution using quadratically constrained linear programming

In this paper, a new method is presented for the optimisation of force distribution for combined traction/braking and cornering. In order to provide a general, simple and flexible problem formulation, the optimisation is addressed as a quadratically constrained linear programming (QCLP) problem. Apart from fast numerical solutions, different driveline configurations can be included in the QCLP problem in a very straightforward fashion. The optimisation of the distribution of the individual wheel forces using the quasi-steady-state assumption is known to be useful for the study of the influence of particular driveline configurations on the combined lateral and longitudinal grip envelope of a particular vehicle–driveline configuration. The addition of the QCLP problem formulation makes another powerful tool available to the vehicle dynamics analyst to perform such studies.     

New model and simulation of Macpherson suspension system for ride control applications

The main purpose of this paper is to propose a new nonlinear model of the Macpherson strut suspension system for ride control applications. The model includes the vertical acceleration of the sprung mass and incorporates the suspension linkage kinematics. This two-degree-of-freedom (DOF) model not only provides a more accurate representation of the Macpherson suspension system for control applications in order to improve the ride quality, but also facilitates evaluation of the suspension kinematic parameters, such as camber, caster and king-pin angles as well as track alterations on the ride vibrations. The performances of the nonlinear and linearised models are investigated and compared with those of the conventional model. Besides, it is shown that the semi-active force improves the ride quality better than active force, while the opposite is true in terms of improving the performance of the kinematic parameters. The results of variations of the kinematic parameters based on the linear model subject to road disturbances are compared with those of a virtual prototype of Macpherson suspension in ADAMS software. The analytical results in both cases are shown to agree with each other.     

Optimisation of active suspension control inputs for improved performance of active safety systems

A collocation-type control variable optimisation method is used to investigate the extent to which the fully active suspension (FAS) can be applied to improve the vehicle electronic stability control (ESC) performance and reduce the braking distance. First, the optimisation approach is applied to the scenario of vehicle stabilisation during the sine-with-dwell manoeuvre. The results are used to provide insights into different FAS control mechanisms for vehicle performance improvements related to responsiveness and yaw rate error reduction indices. The FAS control performance is compared to performances of the standard ESC system, optimal active brake system and combined FAS and ESC configuration. Second, the optimisation approach is employed to the task of FAS-based braking distance reduction for straight-line vehicle motion. Here, the scenarios of uniform and longitudinally or laterally non-uniform tyre–road friction coefficient are considered. The influences of limited anti-lock braking system (ABS) actuator bandwidth and limit-cycle ABS behaviour are also analysed. The optimisation results indicate that the FAS can provide competitive stabilisation performance and improved agility when compared to the ESC system, and that it can reduce the braking distance by up to 5% for distinctively non-uniform friction conditions.