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在铝合金客车车身骨架分析的基础上,对十字形连接接头进行结构优化,再利用HyperWorks对原有骨架和新型连接接头进行对比分析。最后在保证性能的基础上对新型连接接头进行尺寸优化,开发出质量更轻的铝合金连接接头。 相似文献
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文章分析大客车车身骨架静态结构和模态,从有限元模型中探讨客车全承载式车身骨架。在保证车身的刚度和强度下,建立强量化钢铝一体的称身结构。根据轻量化目标对铝合金材料尺寸界面进行计算,与钢铝一体化车身设计进行比较,同时比较原车身骨架动态、静态和质量性能。实验结果表明,研究的轻量化设计与之前相比效果比较好。 相似文献
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客车车身结构件对整车刚度的影响 总被引:13,自引:2,他引:13
客车车身刚度对客车车身性能有很大的影响,满足车身刚度要求是客车车身结构初步设计的一个重要目标,客观地了解客车车身各结构件对整车刚度的影响,对指导的客车车身结构初步设计的重要的实际意义。本文就客车车身各结构件对刚度的影响作了系统的探讨。 相似文献
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详细阐述客车车身常规修理的意义,客车车身的修复方法、修复规范和客车车身钣金件损伤修复的主要内容;总结出客车车身钣金件修复方法以及车身修复补漆和检验要求。 相似文献
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随着海外出口客车量的增加,海外车辆对于客车车身防腐的要求也越来越高。不锈钢材料在客车车身上应用技术日益成熟,为满足海外客车的防腐要求,不锈钢做为客车车身材料的应用也越来越广泛。本文主要阐述客车不锈钢材质选择、车身设计结构、车身制造工艺难点和控制。 相似文献
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客车侧围蒙皮是客车车身外表面展示客车品质和外观美化及造型重要平台,其表面平整度决定了客车品质和车身外型造型的效果,高质量的侧围蒙皮可有效提高车身密封、降噪、车身强度等车身性能,客车侧围蒙皮生产在客车整车制造中均属于重点生产工序. 相似文献
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以铝车身为研究对象,基于详细接头建立了铝车身参数化概念模型,其与车身详细模型的误差控制在15%以内,满足工程开发要求。采用相对灵敏度分析法筛选出铝车身的8个关键断面作为设计变量。提出EWL组合近似模型;运用最优拉丁超立方设计(Optimal Latin Hypercube Design,OLHD)采样法分别建立基础性能的KRI、响应面法(Response Surface Methodology,RSM)、径向基函数(Radial Basis Function,RBF)法、反比例平均化(EI)法、启发式计算(EG)法和EWL组合近似模型,通过对比分析误差评价指标得出EWL组合近似模型具有最优的拟合精度和稳定性。综合运用EWL组合优化模型和组合优化算法,即全局自适应模拟退火算法(Adaptive Simulated Algorithms,ASA)和梯度序列二次规划(Non-linear Programming by Quadratic Lagrangian,NLPQL)法的组合优化策略对参数化概念铝车身模型进行轻量化优化。结果表明,在4项基础性能不降低的情况下实现铝车身质量减轻6.7 kg... 相似文献
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作为城市枢纽的公交车,采用纯电动技术可作为降低城市环境污染、减少能源消耗的切入点。目前续驶里程短是制约纯电动公交发展的主要因素。可以通过增加动力电池的电量或者对整车进行轻量化来增加续驶里程。在轻量化设计方面,对高强钢、铝合金、镁合金、工程塑料和碳纤维等几种轻量化材料进行对比分析,从中选出目前较为合适的铝合金材料。通过理论计算与设计,再通过有限元分析手段进行验证,设计出合理的车身骨架用型材截面以及连接结构。实现减重的同时保证车身结构可靠性,同时通过全生命周期中成本评估对比,发现铝合金车身可以实现降本。 相似文献
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H. T. Sun J. Wang G. Z. Shen P. Hu 《International Journal of Automotive Technology》2013,14(4):605-610
Aluminum alloys are important technological materials for the application on lightweight design and development of vehicle body. The research works for characterizing warm forming behavior of aluminum alloys have generally reported. However, there were few researches focused on the flow behavior of warm forming aluminum alloy parts for the energy absorbing performance during crash. The tensile stress-strain response for warm forming AA5182 specimens tested under the strain rates of 0.0015 s?1, 0.015 s?1, 0.15 s?1 and 1.5 s?1 are presented in this paper. The data were fit to the Johnson-Cook constitutive model for the simulation of frontal impact. The energy absorbing performance of warm forming AA5182 parts were analyzed. The results show the higher flow stresses and lower fractured strain of warm forming aluminum alloy parts with the strain rate increasing. The flow stresses of warm forming aluminum alloy parts are insensitive to strain rate, while the fractured strain and elongation are sensitive to strain rate. The intrusion displacement of the warm forming aluminum alloy parts is appropriate for the satisfaction of vehicle body design avoiding the excessive deformation for the injury of passenger or the failure of frontal door opening. The feasibility of warm forming aluminum alloy parts is verified with the analysis of energy absorbing performance, stiffness and modal of vehicle body. 相似文献
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《JSAE Review》1994,15(4):367-371
We have investigated the application of aluminum alloy sheets to engine hood and removable roof panel (sport roof) to attain weight reduction for fuel economy improvement. It is necessary for mass production of automobiles that the body panel should have an excellent filiform corrosion resistance, capable of being treated simultaneously in the phosphating process with steel sheets. In order to achieve this, galvanized aluminum alloy sheet was developed. The details of how the galvanized aluminum alloy could prevent filiform corrosion and optimum conditions to obtain superior corrosion resistance against filiform corrosion are described in this paper. 相似文献