共查询到18条相似文献,搜索用时 171 毫秒
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汽车覆盖件成形过程起皱模拟的数值方法 总被引:1,自引:0,他引:1
采用虚功率增率型原理和考虑向剪切变形的Mindlin型曲壳单元,动态界面引入库仑摩擦定律所建立的板材成形弹塑性大变形有限元模型,以Hill关于弹塑性材料唯一性的充分性条件为分叉起皱判据,成功地模拟了方盒拉深成形凸缘起皱现象及圆锥件拉深成形侧壁起皱现象。 相似文献
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冲压件拉伸模的压边力直接影响到成形件的质量,而压边圈拉伸筋的合理设置与修整对调节压边力,防止成形件的起皱与拉裂起到至关重要的作用。本文以理论和实际相结合,通过汽车散热器下水室拉伸模位伸筋的设置与修整,提出了解决成形件起皱与拉裂问题有效方法。 相似文献
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针对发动机油底壳拉延件形成复杂成形性差问题,对制件及其成形工艺过程进行分析,改进冲模设计采用压边圈,消除园角部分拉延时的起皱问题,在两次拉模的调试中,采用降低压边圈和凹模压料面粗糙度值,加大凹模园角R12,逐步降低拉延筋的高度,增加修边工序,加大小盒端尺寸等措施,解决了制件的起皱开裂,拉断问题,使冲模的调试获得了成功。 相似文献
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在冲压生产中,经常遇到压缩类曲面翻边件,造成压缩类曲面翻边失败的主要原因是成形后无规则的起皱现象,在不影响设计目的的前提下,将无规则的起皱现象变为有规则的波浪曲面成形,外表平整美观,同时减轻材料受压变形程度,根据材料变形特点,从而进行零件形状设计。 相似文献
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要板材冲压成型技术中,以前的主要研究课题是破裂和起皱问题,随着高强度薄钢板在汽车覆盖件上的大量应用,面形状精度不良问题越来越多,严重影响车身(特别是轿车)质量。因此,面形状精度不良问题已成为现代冲压成型技术的一大重要研究课题,目前人们对它的认识还要进一步深化,对其进行准确的分类,有助于深化探讨其发生机理和采取对策。 相似文献
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桑塔纳轿车车顶冲压成形动态仿真 总被引:3,自引:1,他引:3
本文建立了车身覆盖件冲压成形CAE系统,其中包括模具和板材几何造型系统、冲压成形大变形弹塑性有限元分析系统以及分析结果后处理系统。 相似文献
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通过优化侧围外板模具的拉延筋解决了制件起皱的质量问题,并从工艺设计、模具制造、调整维修等方面阐述了零件拉延起皱、开裂的控调措施 相似文献
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Development of hot stamped center pillar using form die with channel type indirect blank holder 总被引:1,自引:0,他引:1
H. S. Choi B. M. Kim K. J. Nam S. Y. Ha S. H. Cha C. G. Kang 《International Journal of Automotive Technology》2011,12(6):887-894
The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase
passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed
using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to
develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type
of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after
the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding
force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner
radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known
that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel,
and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a
form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture. 相似文献
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