Numerical simulations of fatigue crack initiation and propagation based on re-tensile plastic zone generating load criterion for in-plane gusset welded joints

Many accidents are caused by fatigue in welded built-up steel structures, and so it is important to estimate the fatigue lives of such structures quantitatively for safety reasons. By assuming that fatigue cracks cannot grow without an accumulation of alternating tensile/compressional plastic strain, one of the authors identified an improved effective stress intensity factor range ΔK _RPG based on the re-tensile plastic zone generating (RPG) load, which represents the driving force for fatigue cracks, and suggested that ΔK _RPG should be used as the parameter to describe fatigue crack growth behavior. The “FLARP” numerical simulation code in which ΔK _RPG is implemented as the fatigue crack growth parameter, was developed in order to predict fatigue crack initiation and propagation behavior. In this paper, it is demonstrated that FLARP gives accurate estimates for fatigue life by comparing the estimated fatigue crack growth curves and S–N curves with the experimental results for in-plane gusset welded joints, which are used in many welded steel structures. Moreover, the effect of induced bending moment due to the linear misalignment in the out of plane direction on the fatigue strength of in-plane gusset welded joints is investigated through numerical simulations.     

Hydrodynamic performance of multiple-row slotted breakwaters

This study examines the hydrodynamic performance of multiple-row vertical slotted breakwaters. We developed a mathematical model based on an eigenfunction expansion method and a least squares technique for Stokes second-order waves. The numerical results obtained for limiting cases of double-row and triple-row walls are in good agreement with results of previous studies and experimental results. Comparisons with experimental measurements of the reflection, transmission, and dissipation coefficients (C _R , C _T , and C _E ) for double-row walls show that the proposed mathematical model adequately reproduces most of the important features. We found that for double-row walls, the C _R increases with increasing wave number, kd, and with a decreasing permeable wall part, dm. The C _T follows the opposite trend. The C _E slowly increases with an increasing kd for lower kd values, reaches a maximum, and then decreases again. In addition, an increasing porosity of dm would significantly decrease the C _R , while increasing the C _T . At lower values of kd, a decreasing porosity increases the C _E , but for high values of kd, a decreasing porosity reduces the C _E . The numerical results indicate that, for triple-row walls, the effect of the arrangement of the chamber widths on hydrodynamic characteristics is not significant, except when kd<0.5. Double-row slotted breakwaters may exhibit a good wave-absorbing performance at kd>0.5, where by the horizontal wave force may be smaller than that of a single wall. On the other hand, the difference between double-row and triple-row vertical slotted breakwaters is marginal.     

Experimental study on reflection coefficient of curved perforated plate

A set of experiments is carried out in a towing tank to study the effects of the curvature of perforated plates on the wave reflection coefficient (C _r ). The curvature of a perforated plate can be changed by rotating a reference perforated plate aboutits origin according to the parabolic equation y=?x ². A plunger-type wave maker is used to generate regular waves. The reflection coefficients are calculated using Goda and Suzuki’s (1976) method. The results are compared with those of vertical or sloped passive wave absorbers. The comparison shows that a perforated plate with a curved profile is highly efficient in terms of reducing the wave reflection coefficient. A correlation is established to estimate the reflection coefficient of curved perforated plates as a function of both flow and geometry characteristics.     

Spectral Wave Modeling in Very Shallow Water at Southern Coast of Caspian Sea

This study evaluates the capability of the Simulating WAves Nearshore (SWAN) wave model (version 41.01) in predicting significant wave height and spectral peak energy content for swell waves in very shallow water of surf zone during depth-induced wave breaking and dissipation. The model results were compared with field measurements at five nearshore stations. The results demonstrated that some breaker index formulations were successful for significant wave height prediction in surf zones. However, an incorrect shape of the energy spectrum and overestimated near spectral peak energy content at shallow water stations were obtained using all of the embedded depth-induced wave breaking formulations in SWAN. The dependent breaker index on relative depth (K_pd) formulation, which was successful in predicting near spectral peak energy content, resulted in an average error of 30%. Finally, this formulation was modified to enhance the model performance in reproducing the spectral peak energy content.     

Coping with Captivity in a maritime hijacking situation

Piracy has unfortunately become a health and safety risk for seafarers in the maritime industry today. However, little do we know about the impact of a pirate hijacking situation and how seafarers cope. Focusing on negotiation communication, the analysis debouches in a discussion of the dynamics of coping strategies, by investigating 173 authentic audio recordings of communication sequences recorded during a pirate hijacking situation that were donated voluntarily by a shipping company. The Captain assessed and reflected on the course of events in the situation, to which the negotiator responded appropriately, with acknowledging brief responses or psychological aid. This is similar to other highly dynamic decision-making settings, where decision-makers tend to continuously reflect and revise their view of the situation (Eraut 2000). The data is also consistent with the “reflection-in-action” concept by Schön (1983) used by van den Heuvel et al. (Cogn Technol Work 16: 25–45, 2014) in their investigation of communication of police officers in hostage situations. However, the coping dynamics changed when the negotiator’s responses became too minimal. This shows how the context and the individual’s cognitive appraisal of the encounter co-shapes the coping dynamics in the situation. It is urged that pre-piracy care and seafarer training involves practical examples and information about roles and coping dynamics in negotiation communication as part of an orchestrated approach to the scourge of piracy.     

CFD-based method of determining form factor <Emphasis Type="Italic">k</Emphasis> for different ship types and different drafts

The value of form factor k at different drafts is important in predicting full-scale total resistance and speed for different types of ships. In the ITTC community, most organizations predict form factor k using a low-speed model test. However, this method is problematic for ships with bulbous bows and transom. In this article, a Computational Fluid Dynamics (CFD)-based method is introduced to obtain k for different type of ships at different drafts, and a comparison is made between the CFD method and the model test. The results show that the CFD method produces reasonable k values. A grid generating method and turbulence model are briefly discussed in the context of obtaining a consistent k using CFD.     

Non-intrusive polynomial chaos for efficient uncertainty analysis in parametric roll simulations

Monte Carlo analyses are generally considered the standard for uncertainty analysis. While accurate, these analyses can be expensive computationally. Recently, polynomial chaos has been proposed as an alternative approach to the estimation of uncertainty distributions (Hosder et al. A non-intrusive polynomial chaos method for uncertainty propagation in CFD simulations. In: 44th AIAA aerospace sciences meeting and exhibit, Reno, Nevada, 2006; Wu et al. Uncertainty analysis for parametric roll using non-intrusive polynomial chaos. In: Proceedings of the 12th international ship stability workshop, Washington, DC, USA, 2011). This approach works by representing the function as a series of orthogonal polynomials; the weights for which can be calculated via several methods. Previous studies have demonstrated the usefulness of this technique for comparatively simple systems such as parametric roll modeled by the Mathieu equation with normally distributed parameter values (Wu et al. Uncertainty analysis for parametric roll using non-intrusive polynomial chaos. In: Proceedings of the 12th international ship stability workshop, Washington, DC, USA, 2011). In the present work, a polynomial chaos method is applied to a nonlinear computational ship dynamics model with normally distributed input parameters. Test cases were selected where parametric roll was expected to potentially occur. The resulting probability distributions are compared to the results of a Monte Carlo analysis. In general, these results demonstrate good agreement between Monte Carlo simulation and polynomial chaos in the absence of capsize with significant computation gains found with polynomial chaos. Overall, we conclude that polynomial chaos is an effective tool for reducing simulation time costs when studying parametric roll, and potentially other ship dynamics phenomena, particularly in the absence of capsize-like bifurcations.     

Ship resistance of quadramaran with various hull position configurations

Multihull ships are widely used for sea transportation, and those with four hulls are known as quadramarans. Hull position configurations of a quadramaran include the diamond, tetra, and slice. In general, multihull vessels traveling at high speeds have better hydrodynamic efficiency than monohull ships. This study aims to identify possible effects of various quadramaran hull position configurations on ship resistance for hull dimensions of 2 m length, 0.21 m breadth, and 0.045 m thickness. We conducted a towing test in which we varied the hull spacing and speed at Fr values between 0.08 and 0.62 and measured the total resistance using a load cell transducer. The experimental results reveal that the lowest total resistance was achieved with a diamond quadramaran configuration at Fr = 0.1-0.6 and an effective interference factor of up to 0.35 with S/L = 3/10 and R/L = 1/2 at Fr = 0.62.     

Determining the Scour Dimensions Around Submerged Vanes in a 180° Bend with the Gene Expression Programming Technique

Submerged vanes are installed on rivers and channel beds to protect the outer bank bends from scouring. Also, local scouring occurs around the submerged vanes over time, and identifying the effective factors on the scouring phenomena around these submerged vanes is one of the important issues in river engineering. The most important aim of this study is investigation of scour pattern around submerged vanes located in 180° bend experimentally and numerically. Firstly, the effects of various parameters such as the Froude number (Fr), angle of submerged vanes to the flow (α), angle of submerged vane location in the bend (θ), distance between submerged vanes (d), height (H), and length (L) of the vanes on the dimensionless volume of the scour hole were experimentally studied. The submerged vanes were installed on a 180° bend whose central radius and channel width were 2.8 and 0.6 m, respectively. By reducing the Froude number, the scour hole volume decreased. For all Froude numbers, the biggest scour hole formed at θ?=?15°. In all models, by increasing the Froude number, the scour hole volume significantly increases. In addition, by increasing the submerged vanes’ length and height, the scour hole dimensions also grow. Secondly, using gene expression programming (GEP), a relationship for determining the scour hole volume around the submerged vanes was provided. For this model, the determination coefficients (R²) for the training and test modes were computed as 0.91 and 0.9, respectively. In addition, this study performed partial derivative sensitivity analysis (PDSA). According to the results, the PDSA was calculated as positive for all input variables.     

Bridge officers’ non-technical skills: a literature review

The present review examines the research literature on Non-Technical Skills (NTS) used by ships’ bridge officers in connection with navigation. The aim of the study was to (i) identify the cognitive and interpersonal skills which have been the focus of previous studies and (ii) explore how the content of these skills has been described. Databases searched included Academic Search Premier, PsycINFO, Science Direct, and Web of Science. Nineteen studies were included in the review. Five NTS were identified: situation awareness (SA), decision-making (DM), workload management (WM), communication, and leadership. In addition to discussing each skill, the review raises four overarching issues with the present literature for the bridge domain: (1) Have all the relevant skills been subject to exploration? (2) Have the skills identified been explored in detail? (3) There seems to be an uneven distribution of research between cognitive and interpersonal skills. (4) There is little research into understanding the skills as a complete taxonomy. Knowledge on how the skills are linked and interplay with one another is incomplete. Overall, further research on all these aspects of NTS in the maritime domain could increase scientific understanding and contribute to bridge operational practice and to the further development and evaluation of NTS training such as Bridge Resource Management (BRM).     

Numerical analysis of surface piercing propeller in unsteady conditions and cupped effect on ventilation pattern of blade cross-section

The aim of this study is to calculate hydrodynamic performance and ventilation flow around wedge, 2D blade and 3D surface piercing propeller (SPP), using computational fluid dynamic based on Reynolds-averaged Navier–Stokes method. First, numerical analyses for two-phase fluid flow around the wedge and 2D blade section (cupped and non-cupped) are presented. Flow ventilation, pressure distribution and forces are determined and compared with experimental data. Then, the method is extended to predict the hydrodynamic performance of propeller SPP-841B. The propeller exhibits a cupped blade. In the simulated configuration, SPP is one-third submerged (I = h/D = 0.33) and is working at various loadings with full ventilation occurring at low advance coefficient (J). The open water performance, pressure distribution, forces/moments and ventilation pattern on the SPP-841B model are obtained and compared with experimental data. The numerical results are in good agreement with experimental measurements, especially at high advance coefficient.     

Study on the preciseness of hot spot stress of web-stiffened cruciform welded joints derived from shell finite element analyses

A new simple and accurate shell FE-based structural Hot Spot Stress (HSS) determination method for web-stiffened cruciform joints has been proposed. Local stress of welded joints in full-scale bulk carrier (BC)’s lower stool models subject to bending and pressure loadings are examined. HSSs determined by the proposed method are compared with those derived by Lotsberg’s method and the conventional 0.5t-1.5t extrapolation. As results, following are found:

(1)

The local stress of full-scale BC lower stool models with various stool angle and plate thickness can be calculated accurately solely from shell FE results by means of the proposed method.

(2)

HSSs of welded joints in full-scale BC lower stool models subject to bending and pressure loadings derived by the proposed method show good agreement with the target HSSs determined from fine solid models. This demonstrates the validity of the proposed method for actual ship structures under the real load.

(3)

The excessive safety allowance of HSS determined by the conventional 0.5t-1.5t extrapolation can be reduced substantially by adopting Lotsberg’s method or our proposal. The proposed HSS determination method gives more accurate estimates compared to Lotsberg’s method under the conditions chosen, and the application range of the proposed method is equal to or wider than Lotsberg’s method.

     

Crack growth direction effects on corrosion-fatigue behaviour of offshore wind turbine steel weldments

In this study corrosion-fatigue tests have been conducted on fracture mechanics specimens extracted from an S355 G10+M structural steel welded plate. The tests have been performed on compact tension specimens with the crack tip located in the heat affected zone. The corrosion-fatigue test results from this study have been compared with the data available on the base metal as well as air tests on the same material. Moreover, the obtained results have been compared with the corrosion-fatigue data available in the literature on a wide range of steels and also the fatigue trends for welded joints in free-corrosion condition recommended in the BS7910 Standard. The effect of the specimen orientation, with respect to the weld region, is also examined in this study and it has been found that higher corrosion-fatigue crack growth rates are generally observed in the tests with 0° orientation. The results have also shown that the corrosive environment has significant effects on the fatigue crack growth acceleration at the beginning of the tests; however, as the crack propagates, the environmental damage effect on crack growth behaviour becomes less pronounced. The results presented in this study are discussed in terms of improvement in the structural integrity assessment of offshore wind turbine monopiles.     

450MPa级船体钢焊缝疲劳试验研究

通过对450MPa级船体用钢母体试件、焊缝试件在波浪随机载荷和均方根等效载荷下的疲劳裂纹扩展规律的试验和模拟计算，结果表明用均方根等效载荷替代波浪随机载荷下的疲劳裂纹扩展规律是一种安全有效的方法，并且焊缝金属在抵御疲劳裂纹扩展方面优于母材金属。     

A probabilistic damage tolerance concept for welded joints. Part 1: data base and stochastic modelling

The present paper presents the necessary crack growth statistics and suggests stochastic models for a reliability analysis of the fatigue fracture of welded steel plate joints. The reliability levels are derived from extensive testing with fillet-welded joints for which the entire crack growth history has been measured, not only the final fatigue life. The statistics for the time to reach given crack depths are determined. Fracture-mechanics-derived crack growth curves are fitted to the measured experimental curves and the best fit defines the growth parameters involved for each test specimen. The derived statistics and distribution function for these parameters are used as variables in a Monte Carlo simulation (MCS). In addition a Markov model is developed as an alternative stochastic model. It is a Markov chain for which the discrete damage states are related to chosen crack depths in the material. This model works directly with the experimental time statistics. It is a “stochastic bulk approach” not involving any random variables or fracture mechanics modeling. Both models are fitted to the data base and scaled to in-service conditions. Both methods are compared and discussed. The aim is to provide data for the variables used in a MCS and to develop a Markov chain for fast reliability calculation, especially when predicting the most likely influence of numerous future inspections.     

Simulators in bridge operations training and assessment: a systematic review and qualitative synthesis

This article presents a systematic review and qualitative synthesis of the use of simulators in maritime education and training (MET), with a focus on bridge operations during navigation training and assessment. The review found 34 articles published in a wide range of academic journals, displaying a global field of research consisting of three main disciplines: Maritime professionals (n = 15), Human factors (n = 13) and Education (n = 6). An important conclusion made after synthesising the results of the studies is that while the potential of using simulators in training and assessment are clear, little is known about which instructional practices would ensure valid and reliable results of simulator-based education. Since MET institutions train their students for one of the most safety-critical industries in the world, there is a need for empirical studies that explore the use of simulator-based training and assessment further to lay the foundation for an evidence-based educational practice.     

Review of empirical and semi-empirical Y factor solutions for cracked welded tubular joints

The practical use of fracture mechanics has been established for use on large turbine and electric generator rotor components used in the atomic power generation and the aircraft industry. Application areas in the offshore industry have also been identified. Fracture mechanics is currently used at the design stage of offshore facilities. It provides the basis for fatigue life prediction, steel selection and tolerance setting on allowable weld imperfections. Fracture mechanics is also used during the operational stage of a structure to make important decisions on inspection scheduling and repair strategies and as a tool for establishing limits on operational conditions. Linear elastic fracture mechanics relies on the use of the stress intensity factor concept. The stress intensity factor is a very important fracture mechanics parameter. Therefore, the accuracy of any fracture mechanics model for the prediction of fatigue crack growth in offshore structures for example will depend very much on the accuracy of the stress intensity factor solution used. Several empirical and semi-empirical solutions have been developed over the years with varying degrees of accuracy. This paper presents a review of some of these methods and attempts to assess their accuracy in predicting Y factors for welded tubular joints by comparing predicted results with experimental data obtained from fatigue tests conducted on large scale welded tubular joints. The experimental results were conducted under simulated service conditions, using a jack-up offshore standard load history (JOSH). A comparison between the experimental and predicted results shows that there may be other factors, which influence fatigue crack growth under variable amplitude conditions. Some of these factors have been identified and discussed in this paper.     

Comparison of Microbubble and Air Layer Injection with Porous Media for Drag Reduction on a Self-propelled Barge Ship Model

Ship resistance issues are related to fuel economy, speed, and cost efficiency. Air lubrication is a promising technique for lowering hull frictional resistance as it is supposed to modify the energy in the turbulent boundary layer and thereby reduce hull friction. In this paper, the objective is to identify the optimum type of air lubrication using microbubble drag reduction (MBDR) and air layer drag reduction (ALDR) techniques to reduce the resistance of a 56-m Indonesian self-propelled barge (SPB). A model with the following dimensions was constructed: length L?=?2000 mm, breadth B?=?521.60 mm, and draft T?=?52.50 mm. The ship model was towed using standard towing tank experimental parameters. The speed was varied over the Froude number range 0.11–0.31. The air layer flow rate was varied at 80, 85, and 90 standard liters per minute (SLPM) and the microbubble injection coefficient over the range 0.20–0.60. The results show that the ship model using the air layer had the highest drag reduction up to a maximum of 90%. Based on the characteristics of the SPB, which operates at low speed, the optimum air lubrication type to reduce resistance in this instance is ALDR.     

复杂载荷作用下潜艇结构疲劳裂纹扩展预报方法

统一疲劳裂纹扩展模型是课题组在McEvily模型基础上提出来的,它将疲劳裂纹扩展的3个扩展区域统一起来,并能解释更多的疲劳试验现象.本文介绍了统一疲劳裂纹扩展模型的基本表达式.将此模型与焊缝焊趾表面裂纹应力强度因子的计算方法结合起来,探讨复杂载荷作用下潜艇结构疲劳裂纹扩展预报方法.将服从Weibull分布的随机载荷系列编排为升序、降序载荷谱及随机载荷谱,预报潜艇锥柱结合壳焊缝焊趾处表面裂纹在3种载荷谱下的疲劳裂纹扩展情况,并分析随机载荷谱下载荷次序效应及初始裂纹尺寸对疲劳裂纹扩展行为的影响.结果表明,载荷次序效应对潜艇结构疲劳寿命的影响很明显,且合理的确定初始裂纹尺寸对潜艇结构的疲劳寿命预报是非常重要的.     

A computational approach for fatigue crack propagation in ship structures under random sequence of clustered loading

The authors have developed a simulation program, CP-System, for multiple cracks propagating in a three-dimensional stiffened panel structure, where through-the-thickness crack propagation is formulated as a two-dimensional in-plane problem, and the crack propagation behavior is simulated by step-by-step finite element analyses. In order to evaluate the fatigue lives of marine structures accurately, it is necessary to take into account the load histories induced by sea waves, which may be composed of a random sequence of certain clustered loads with variable stress range. In the proposed crack growth model, the crack opening and closure behavior is simulated by using the modified strip yielding model, and the effective tensile plastic stress intensity range, ΔK _RP, is calculated by considering the contact of plastic wake along the crack surfaces. The adequacy of the proposed crack growth model is examined by comparison with fatigue tests under non-constant-amplitude loading. The usefulness of the developed method is demonstrated for a ship structural detail under certain simulated load sequences. It is shown that the fatigue crack growth of a ship structure is significantly retarded due to the load interaction effects, so that the conventional method for fatigue life assessment may predict a relatively conservative fatigue life of a structure.