某低地板客车用驱动桥壳强度分析

本文介绍了某低地板客车用驱动桥的安装形式及主要技术参数,基于有限元分析软件HyperWorks提供了一种驱动桥壳的分析方法,并对该驱动桥壳进行了以下典型工况的强度分析：垂直弯曲、制动、转弯和最大牵引力工况。本文对后续驱动桥壳的有限元分析具有一定的参考作用。     

Influence of the transmission configuration of a multiple axle vehicle on the obstacle surmounting capacity

Conventional wheeled vehicles have serious mobility limitations in rough terrain while walking vehicles have inherent drawbacks such as a high number of DOF and actuators, control complexity and low-energy efficiency. Vehicles that passively adapt the position of multiple wheels to maintain contact with the ground can be a good compromise between both conventional wheeled and walking vehicles. One way to increase the number of wheels in contact with the ground is using bogies. However, the kinematics of a multiple axle vehicle moving on irregular terrain is quite complex since every wheel can require different angular speed to avoid slippage. The present work aims to quantify the obstacle surmounting capacity of a four axle, double-bogie vehicle depending on the transmission configuration, since it can provoke the slippage of some of its wheels.

Some results are presented corresponding to the vehicle moving on a straight upward slope of different angles and facing variable obstacles in any of its axles.

It can be observed that as more restricted the transmission is, more wheels are forced to slip and less traction the vehicle has, and, as a consequence, less obstacle surmounting capacity.     

Kinematic and dynamic analysis of a heavy truck with individual front suspension

The main focus of this work is on the characteristics of a commercial vehicle with individual front suspension (IFS). Both kinematic and dynamic properties of the vehicle are investigated through simulations and analytical expressions. Moreover, employing the model of the tractor semitrailer combination, the study presents the results of comparison between the trucks with IFS and rigid front axle with respect to comfort and handling. This is done by analysing the responses of the vehicles to different road and steering inputs. The obtained results show enhanced comfort and steering feeling for the truck with IFS.     

Dynamic Behaviour of Ore Wagons in Curves at Malmbanan

SUMMARY

The transportation of ore can be made more cost efficient by use of bigger and heavier trains. An increase in axle load is thereby wanted. The fleet of ore wagons of today at Malmbanan/Ofotbanan in northern Sweden and Norway has to be updated. It is of interest to find out if it is possible to allow a higher axle load on the track with new wagons

To be able to understand and predict the effects on track wear depending on what type of vehicle that is in use, the contact forces between wheels and rails have to be determined. A computer aided analysis has been made of the dynamic behaviour of three test vehicles equipped with different types of three-piece bogies running at Malmbanan. The vehicles are modelled and their interaction with the track is analysed using the multibody simulation package GENSYS

The simulations show that, even if the axle load is increased from 25 tons to 30 tons and the velocity is increased from 50 km/h to 60 km/h, it is possible to reduce lateral track forces and wear in curves by using a different bogie than the standard three-piece bogie used today.     

重型汽车低附着路面制动稳定性的仿真研究

文章利用trucksim重型汽车动力学仿真软件,对六轮双轴重型汽车在低附着路面左右车轮附着系数不一致情况下进行紧急制动的行驶工况进行了仿真研究。研究结果表明在低附着路面进行紧急制动时,对制动轮进行制动压力控制,有ABS控制的重型汽车比没有ABS控制的重型汽车具有更好地行驶稳定性。但在低附着路面上,有ABS控制的重型汽车比没有ABS控制的重型汽车的制动距离增加了很多,这对重型汽车的行车安全性非常不利。     

Method for obtaining the modal properties of articulated trains equipped with independently rotating wheels

Independently rotating wheels in railway vehicles could represent an alternative to standard technology as a solution to dynamic problems such as hunting instability or steering forces in curves. Among the proposed design solutions, the train with independently rotating wheels and with the most practical applications is that developed by Talgo. The Talgo technology is based on the use of a passive steering technique of the wheelset through a mechanism. The absence of automatic control systems means that a careful selection of the mechanical parameters of the vehicle is required to improve its dynamic characteristics. Aspects such as dynamic stability or the effect of vibration on passenger comfort could be analysed by extracting the modal properties of the train from mathematical models. In this article, a methodology for determining the low-frequency modal properties of articulated trains equipped with independently rotating wheels and passive steering system (Talgo-type) is proposed. The singularity of this application based on the use of non-conventional wheelsets necessarily involves the development of a specific methodology.     

Method for obtaining the modal properties of articulated trains equipped with independently rotating wheels

Independently rotating wheels in railway vehicles could represent an alternative to standard technology as a solution to dynamic problems such as hunting instability or steering forces in curves. Among the proposed design solutions, the train with independently rotating wheels and with the most practical applications is that developed by Talgo. The Talgo technology is based on the use of a passive steering technique of the wheelset through a mechanism. The absence of automatic control systems means that a careful selection of the mechanical parameters of the vehicle is required to improve its dynamic characteristics. Aspects such as dynamic stability or the effect of vibration on passenger comfort could be analysed by extracting the modal properties of the train from mathematical models. In this article, a methodology for determining the low-frequency modal properties of articulated trains equipped with independently rotating wheels and passive steering system (Talgo-type) is proposed. The singularity of this application based on the use of non-conventional wheelsets necessarily involves the development of a specific methodology.     

Efficiency sensitivity analysis of a hydrostatic transmission for an off-road multiple axle vehicle

There is a large variety of multiple driven axle vehicles. Some of the most common are the 3-axle rigid vehicles and the 4-axle articulated vehicles, which can in some cases have different steering mechanisms, adaptive suspension, etc. This last kind of vehicles usually have very complex transmission configurations. Moreover, the required torques in each of the wheels can be very different, especially when the vehicle is working in rough terrains. The aim of this work is to study and model the driveline of this kind of vehicles, when using a hydrostatic transmission, from the performance and efficiency point of view, by analysing the influence of the operating conditions in the transmission efficiency. A global model is used to quantify the power flow in each of the transmission elements and the overall performance of the entire vehicle driveline, given the operating conditions thereof. A sensitivity analysis has also been done showing the influence of vehicle speed, rolling resistance, terrain slope and hydraulic motors displacement in the overall transmission efficiency. The interest of this work is also to make a contribution to the literature in the field of global modelling of drivelines under variable operating conditions and its application to ATVs. One important aspect is the influence of different actuation requirements that occur in different wheels at the same time. The results show that the overall performance of the transmission is highly dependent on operating conditions, on the selected transmission configuration and on the used components.     

A study of polygonal wheel wear through a field test programme

High magnitude impact loads caused by polygonal wear of the wheels have been associated with in-service failures of structural components of high-speed railways, although the mechanisms leading to wheels’ polygonalisation is not yet fully understood. In this study, a long-term field test programme is undertaken and the data are analysed to gain better understanding of the growth in polygonal wear, and its characteristics and correlation with the axle box acceleration. The field measurements on a high-speed railway involved monitoring of wheels profiles between successive re-profiling of the wheels so as to identify the rate of growth of wear in addition to the axle box acceleration. The data suggested rapid growth in wheel wear, which could be characterised by polygonal wear of nearly 18th and 19th harmonic order. It is further shown that the magnitude of axle box acceleration increased considerably with increasing wear magnitude of the wheel.     

A New Method for Accurately Estimating the Weight of Moving Vehicles Using Piezoelectric Sensors and Adaptive-footprint Tire Model

Summary This paper presents new methods for estimating the axle weight of a moving vehicle, using two piezoelectric sensors and adaptive-footprint tire model. It is more difficult to weigh vehicles in motion accurately than to weigh standing vehicles. The difficulties in weighing moving vehicles result from sensor limitations as well as dynamic loading effects induced by vehicle/pavement interactions. For example, two identical vehicles with the same weight will generate sensor signals that differ in the shape and the peak value, depending the tire pressure, vehicle speed, road roughness, and sensor characteristics. This paper develops a method that is much less sensitive to these variable factors in determining the axle weight of a moving vehicle. In the developed method, first the piezoelectric sensor signal is reconstructed using the inverse dynamics of a high-pass filter representing the piezoelectric sensor. Then, the reconstructed signal, is normalized, using the nominal road/tire contact length obtained using an adaptive-footprint tire model, and then integrated. Experiments are performed with 3 vehicles of known weight ranging from 1,400 kg to 28,040 kg. The developed method is compared to two other algorithms. Results show that the developed method is most consistent and accurate.     

A New Method for Accurately Estimating the Weight of Moving Vehicles Using Piezoelectric Sensors and Adaptive-footprint Tire Model

Summary This paper presents new methods for estimating the axle weight of a moving vehicle, using two piezoelectric sensors and adaptive-footprint tire model. It is more difficult to weigh vehicles in motion accurately than to weigh standing vehicles. The difficulties in weighing moving vehicles result from sensor limitations as well as dynamic loading effects induced by vehicle/pavement interactions. For example, two identical vehicles with the same weight will generate sensor signals that differ in the shape and the peak value, depending the tire pressure, vehicle speed, road roughness, and sensor characteristics. This paper develops a method that is much less sensitive to these variable factors in determining the axle weight of a moving vehicle. In the developed method, first the piezoelectric sensor signal is reconstructed using the inverse dynamics of a high-pass filter representing the piezoelectric sensor. Then, the reconstructed signal, is normalized, using the nominal road/tire contact length obtained using an adaptive-footprint tire model, and then integrated. Experiments are performed with 3 vehicles of known weight ranging from 1,400 kg to 28,040 kg. The developed method is compared to two other algorithms. Results show that the developed method is most consistent and accurate.     

Dynamic Behaviour of Ore Wagons in Curves at Malmbanan

The transportation of ore can be made more cost efficient by use of bigger and heavier trains. An increase in axle load is thereby wanted. The fleet of ore wagons of today at Malmbanan/Ofotbanan in northern Sweden and Norway has to be updated. It is of interest to find out if it is possible to allow a higher axle load on the track with new wagons

To be able to understand and predict the effects on track wear depending on what type of vehicle that is in use, the contact forces between wheels and rails have to be determined. A computer aided analysis has been made of the dynamic behaviour of three test vehicles equipped with different types of three-piece bogies running at Malmbanan. The vehicles are modelled and their interaction with the track is analysed using the multibody simulation package GENSYS

The simulations show that, even if the axle load is increased from 25 tons to 30 tons and the velocity is increased from 50 km/h to 60 km/h, it is possible to reduce lateral track forces and wear in curves by using a different bogie than the standard three-piece bogie used today.     

An investigation into the mechanism of the polygonal wear of metro train wheels and its effect on the dynamic behaviour of a wheel/rail system

This paper presents a detailed investigation conducted into the mechanism of the polygonal wear of metro train wheels through extensive experiments conducted at the sites. The purpose of the experimental investigation is to determine from where the resonant frequency that causes the polygonal wear of the metro train wheels originates. The experiments include the model tests of a vehicle and its parts and the tracks, the dynamic behaviour test of the vehicle in operation and the observation test of the polygonal wear development of the wheels. The tracks tested include the viaducts and the tunnel tracks. The structure model tests show that the average passing frequency of a polygonal wheel is approximately close to the first bending resonant frequency of the wheelset that is found by the wheelset model test and verified by the finite element analysis of the wheelset. Also, the dynamic behaviour test of the vehicle in operation indicates the main frequencies of the vertical acceleration vibration of the axle boxes, which are dominant in the vertical acceleration vibration of the axle boxes and close to the passing frequency of a polygonal wheel, which shows that the first bending resonant frequency of the wheelset is very exciting in the wheelset operation. The observation test of the polygonal wear development of the wheels indicates an increase in the rate of the polygonal wear of the wheels after their re-profiling. This paper also describes the dynamic models used for the metro vehicle coupled with the ballasted track and the slab track to analyse the effect of the polygonal wear of the wheels on the wheel/rail normal forces.     

Analytical extension of the effective axle characteristics concept for the development of a structured chassis design process

The lateral vehicle dynamics is defined by the effects of side forces at the front and rear axle. These forces are caused by the slip and camber angle at the individual tyres, which are results of the kinematics and compliances of the chassis. This paper extends the approach of the effective axle characteristics by Paceyka to the analytical expression of the axle cornering stiffness and the axle relaxation behaviour with the aim of the development of a chassis design process as it applies in the early design stage. The obtained expression is integrated into a single track model and validated against a full nonlinear two-track model. By this means of these analytical expressions for the axle cornering stiffness and the axle relaxation behaviour it is possible to directly calculate and analyse the effective slip angles for linear quasi-static and dynamic driving manoeuvres.     

双前桥转向机构优化设计方法研究

双前桥转向机构包含两个独立的转向梯形机构和双前桥间的转向联动机构—双摇臂系统。文中分析了双前桥转向机构应实现的功能、运动规律和与其它系统可能造成的运动干涉,提出了同时保证双前桥汽车车轮转向时做纯滚动和杆系干涉造成的车轮异常磨损最小的多目标优化设计方法。     

多轴移动荷载下沥青路面的动态响应特性

为分析多轴移动荷载下沥青路面的动态响应特性,通过现场调查建立了不同轴型作用下沥青路面的三维有限元模型,分别研究了单后轴、双后轴及三后轴轴载均匀分布、三后轴车轴载不均匀分布及三后轴车前轴悬空条件下对路面的影响。结果表明:多轴车轴距大于3 m时,各轴对路面的作用相互独立,轴数的增加对路面竖向位移产生叠加作用,对路表最大剪应力及压应力影响不明显;三后轴车中轴对路面竖向位移作用最大,较前轴及后轴分别增大23.7%和18.2%,中轴及后轴对路表剪应力有一定影响,而各轴对路表最大压应力基本没有影响。研究结果显示多轴车轴载不均匀分布对路面破坏会产生较大影响。     

Vehicle-Generated Road Damage: A Review

The literature concerned with road damage caused by heavy commercial vehicles is reviewed. The main types of vehicle-generated road damage are described and the methods that can be used to analyse them are presented. Attention is given to the principal features of the response of road surfaces to vehicle loads and mathematical models that have been developed to predict road response. Also discussed are those vehicle features which, to a first approximation, can be studied without consideration of the dynamics of the vehicle, including axle and tyre configurations, tyre contact conditions and static load sharing in axle group suspensions. The main emphasis of the paper is on the dynamic tyre forces generated by heavy vehicles: their principal characteristics, their simulation and measurement, the effects of suspension design on the forces and the methods that can be used to estimate their influence on road damage. Some critical research needs are identified.     

Total dynamic response of a PSS vehicle negotiating asymmetric road excitations

A planar suspension system (PSS) is a novel automobile suspension system in which an individual spring–damper strut is implemented in both the vertical and longitudinal directions, respectively. The wheels in a vehicle with such a suspension system can move back and forth relative to the chassis. When a PSS vehicle experiences asymmetric road excitations, the relative longitudinal motion of wheels with respect to the chassis in two sides of the same axle are not identical, and thus the two wheels at one axle will not be aligned in the same axis. The total dynamic responses, including those of the bounce, pitch and the roll of the PSS vehicle, to the asymmetric road excitation may exhibit different characteristics from those of a conventional vehicle. This paper presents an investigation into the comprehensive dynamic behaviour of a vehicle with the PSS, in such a road condition, on both the straight and curved roads. The study was carried out using an 18 DOF full-car model incorporating a radial-spring tyre–ground contact model and a 2D tyre–ground dynamic friction model. Results demonstrate that the total dynamic behaviour of a PSS vehicle is generally comparable with that of the conventional vehicle, while PSS exhibits significant improvement in absorbing the impact forces along the longitudinal direction when compared to the conventional suspension system. The PSS vehicle is found to be more stable than the conventional vehicle in terms of the directional performance against the disturbance of the road potholes on a straight line manoeuvre, while exhibiting a very similar handling performance on a curved line.     

Lifting Capability and Stress Analyses of the Crane System for a Large-Sized Tactical Wrecker

A large-sized tactical wrecker is a special-purpose vehicle that lifts and tows tactical vehicles and heavy loads. It consists of a crane, a post structure, outriggers and a suitable chassis truck, and during its initial design, the structural safety and tipping stability should be preemptively examined in terms of the layout of these components. This paper proposes computer-aided engineering (CAE) methods to evaluate the maximum lifting capacity of the wrecker and the structural safety of its crane during the initial design. The analytical model for the large-sized wrecker is constructed with 236 degrees of freedom by combining the crane system developed using the ADAMS macros with the dynamic model of large chassis truck with an axle suspension. The design parameters for the wrecker model that influence the tipping stability are selected, and then the maximum lifting loads with the corresponding changes are calculated. This parametric study shows that the characteristics of the boom and the layout of the outriggers greatly affect the maximum lifting capacity. Finite element (FE) analyses of the 1st stage boom and the 3rd stage boom show the stresses under the maximum overturning moment condition are within the allowable strength.     

Vehicle dynamics control of an electric-all-wheel-drive hybrid electric vehicle using tyre force optimisation and allocation

ABSTRACT

Hybrid Electric Vehicles (HEV) offer improved fuel efficiency compared to conventional vehicles at the expense of adding complexity and at times, reduced total power. As a result, HEV generally lack the dynamic performance that customers enjoy. To address this issue, the paper presents a HEV with electric All-Wheel-Drive capabilities via the use of torque vectoring electric rear axle drive (TVeRAD) to power the rear axle. The addition of TVeRAD to a front wheel drive HEV improves the total power output. To improve the handling characteristics of the vehicle, the TVeRAD provides torque vectoring at the rear axle. A bond graph model of the drivetrain is developed and used in co-simulation with CarSim. The paper proposes a control system which utilises control allocation to optimise tyre forces. The proposed control system is tested in the simulation environment with a high fidelity CarSim vehicle model. Simulation results show the control system is able to maximise vehicle longitudinal performance while avoiding tyre saturation on low mu surfaces. More importantly, the control system is able to track the desired yaw moment request on a high speed double lane change manoeuvre through the use of the TVeRAD to improve the handling characteristic of the vehicle.