Electronically Controllable Vehicle Suspensions

SUMMARY

The basic functions which suspensions must perform are described and categories of controllable suspensions based on the required amount of control power are defined. The kinds of devices which can be used in controllable suspensions are discussed as well as several basic control philosophies. Finally, fundamental theoretical and practical limitations in suspension performance are indicated.     

Theoretical Limitations in Active Vehicle Suspensions

Vehicle suspensions in which forces are generated in response to feedback signals by active elements obviously offer increased design flexibility compared to conventional suspensions using passive elements such as springs and dampers. It is often assumed that if practical difficulties are neglected, active systems could in principle produce arbitrary ideal, behavior. It is shown, using a simple linear two degree-of-freedom suspension system, model that even using complete state feed back and in the case of in which the system is controllable in the control theory sense, there still are limitations to suspension performance in the fully active case. If the ideal suspension performance is defined based on low-pass filtering of roadway unevenness inputs, an active suspension may not offer much better performance than a partially active or adaptive passive suspension depending upon the values of certain vehicle parameters.     

Energy Flow in Active Attitude Control Suspensions: A Bond Graph Analysis

Fully active ground vehicle suspensions which completely replace the passive spring and damper elements with a force generating actuator have required a significant amount of power. Alternative systems which retain compliant elements to handle high frequency isolation but include active elements to control the vehicle body attitude have been developed to reduce the power requirements. These suspensions are called “low bandwidth” or “fast load leveler” systems and they often incorporate semi-active dampers which produce high frequency controllable forces with low power requirements. Here, two contrasting attitude control systems are studied to show that actuator power can be significantly reduced if the actuator is used to vary a lever ratio instead of being used to compress the suspension spring directly. Both types of systems have been successfully implemented in prototype form. Bond graphs for idealized versions of the suspensions show clearly the significant differences in actuator power and energy requirements even though the abstract mathematical structures of the two systems are remarkably similar. Computer simulations confirm the analytical results.     

Theoretical Limitations in Active Vehicle Suspensions

SUMMARY

Vehicle suspensions in which forces are generated in response to feedback signals by active elements obviously offer increased design flexibility compared to conventional suspensions using passive elements such as springs and dampers. It is often assumed that if practical difficulties are neglected, active systems could in principle produce arbitrary ideal, behavior. It is shown, using a simple linear two degree-of-freedom suspension system, model that even using complete state feed back and in the case of in which the system is controllable in the control theory sense, there still are limitations to suspension performance in the fully active case. If the ideal suspension performance is defined based on low-pass filtering of roadway unevenness inputs, an active suspension may not offer much better performance than a partially active or adaptive passive suspension depending upon the values of certain vehicle parameters.     

New insights from fractional order skyhook damping control for railway vehicles

Active suspensions for railway vehicles have been a topic of research for a number of decades and while their applications in service operation are limited, it seems clear that they will in due course see widespread adoption. Railway suspension design is a problem of compromise on the non-trivial trade-off of ride quality versus track following (guidance), and the skyhook damping control approach has been paramount in illustrating the potential benefits. Since skyhook damping control, various advanced control studies appeared contributing to redefine the boundaries of the aforementioned trade-off. Yet there is no study on the impact of fractional order (FO) methods in the context of skyhook railway active suspensions and in particular related to skyhook damping control. This is the area to which this paper strongly contributes. We present findings from a current project on FO controllers for railway vehicles active suspensions, in particular work on the effect of FO methods in basic skyhook damping control schemes, i.e. pure and intuitively based skyhook. First, we present a brief review of conventional skyhook damping control and then proceed to a rigorous investigation of the impact of FO on the ride quality/track following trade-off. The relevant benefits from FO methods are appraised and new insights highlighted.     

Structured H2 Optimization of Vehicle Suspensions Based on Multi-Wheel Models

Summary Various control techniques, especially LQG optimal control, have been applied to the design of active and semi-active vehicle suspensions over the past several decades. However passive suspensions remain dominant in the automotive marketplace because they are simple, reliable, and inexpensive. The force generated by a passive suspension at a given wheel can depend only on the relative displacement and velocity at that wheel, and the suspension parameters for the left and right wheels are usually required to be equal. Therefore, a passive vehicle suspension can be viewed as a decentralized feedback controller with constraints to guarantee suspension symmetry. In this paper, we cast the optimization of passive vehicle suspensions as structure-constrained LQG/H2 optimal control problems. Correlated road random excitations are taken as the disturbance inputs; ride comfort, road handling, suspension travel, and vehicle-body attitude are included in the cost outputs. We derive a set of necessary conditions for optimality and then develop a gradient-based method to efficiently solve the structure-constrained H2 optimization problem. An eight-DOF four-wheel-vehicle model is studied as an example to illustrate application of the procedure, which is useful for design of both passive suspensions and active suspensions with controller-structure constraints.     

6自由度半车悬架解耦及其分层振动控制的研究

通过对6自由度半车悬架簧载质量的受力分析,推导出其前后1/4悬架间的定量耦合关系,并以其为基础构建分层振动控制算法.中央控制层以悬架质心处的垂向加速度和俯仰角加速度为控制目标,前后两个1/4悬架构成的两个底层分别采用H_∞和LQR控制策略,并接受中央控制层的协调指令.利用MATLAB的仿真表明,与传统控制相比,分层控制由于前后两个1/4悬架的控制量可以并行解算,计算时间大幅缩短,因而可针对路面激励实施详尽的控制,达到了改善车辆行驶平顺性的目的.     

Experimental Verification of Resistance Control, Semi-Active Damping

Electronically controlled vehicle suspensions offer substantial improvements in performance over conventional, passive suspensions but with the price of power, complexity, and actuating bandwidth. Low-bandwidth, semi-active damping addresses the problems of power and bandwidth by using low power modulation of controllable dampers at the frequency of the isolated mass. Resistance controlled, semi-active damping is experimentally verified to better sprung mass isolation while reducing suspension stroke, something that a passive system cannot do. It is also shown to compare reasonably well with computer simulation results. The experimental implementation is a 1/30 scale, two degree-of-freedom test bed that represents the standard quarter vehicle model.     

Adaptive Suspension Concepts for Road Vehicles

Most vehicle suspensions are composed of passive spring and damper devices, although improved suspension performance is possible if an active system is used to control forces or relative velocities. The complexity, power requirements, and cost of fully active suspensions have restricted their use. Various partially active suspensions have been proposed and suspensions with slow load levelers and variable dampers are in widespread use. Here we analyze a class of basically passive suspensions the parameters of which can be varied actively in response to various measured signals on the vehicle. These suspensions can come close to optimal performance with simpler means than many of the active or semi-active schemes previously proposed.     

Fundamental Issues in Suspension Design for Heavy Road Vehicles

Heavy road vehicles play an important role in the economy of many countries by providing an efficient means of transporting freight. Such vehicles can also have a significant impact on safety, the infrastructure and the environment. The design of the suspension affects the performance of the vehicle in terms of ride, infrastructure damage, suspension working space, energy consumption, rollover stability, yaw stability, braking and traction. The published literature on suspension design for heavy road vehicles is reviewed. It is found that extensive knowledge exists, but that there are areas where improved understanding is needed. Areas identified as fundamental issues requiring attention include ride discomfort criteria, secondary suspensions, and controllable suspensions. Two issues in particular are examined in detail: suspension tuning and suspension configuration. In the tuning of suspension parameter values for vibration performance, numerical optimisation techniques have been used extensively, but generic tuning strategies have not been widely developed. Modal analysis is proposed as a technique for gaining the insight into vehicle vibration behaviour necessary to enable tuning strategies to be devised. As an example, the technique is applied to the pitch-plane vibration of a tractor-semitrailer. In analyses of new suspension configurations or concepts, comparison with alternative concepts is not always made. Lack of such comparisons makes the selection of an optimum concept difficult. Analysis of alternative concepts using simple mathematical models, and comparison of their performance using common criteria, is advocated for enabling informed selection of an optimum. An example involving two alternative roll control systems is used to demonstrate the issue.     

Fundamental Issues in Suspension Design for Heavy Road Vehicles

Heavy road vehicles play an important role in the economy of many countries by providing an efficient means of transporting freight. Such vehicles can also have a significant impact on safety, the infrastructure and the environment. The design of the suspension affects the performance of the vehicle in terms of ride, infrastructure damage, suspension working space, energy consumption, rollover stability, yaw stability, braking and traction. The published literature on suspension design for heavy road vehicles is reviewed. It is found that extensive knowledge exists, but that there are areas where improved understanding is needed. Areas identified as fundamental issues requiring attention include ride discomfort criteria, secondary suspensions, and controllable suspensions. Two issues in particular are examined in detail: suspension tuning and suspension configuration. In the tuning of suspension parameter values for vibration performance, numerical optimisation techniques have been used extensively, but generic tuning strategies have not been widely developed. Modal analysis is proposed as a technique for gaining the insight into vehicle vibration behaviour necessary to enable tuning strategies to be devised. As an example, the technique is applied to the pitch-plane vibration of a tractor-semitrailer. In analyses of new suspension configurations or concepts, comparison with alternative concepts is not always made. Lack of such comparisons makes the selection of an optimum concept difficult. Analysis of alternative concepts using simple mathematical models, and comparison of their performance using common criteria, is advocated for enabling informed selection of an optimum. An example involving two alternative roll control systems is used to demonstrate the issue.     

Adaptive Suspension Concepts for Road Vehicles

SUMMARY

Most vehicle suspensions are composed of passive spring and damper devices, although improved suspension performance is possible if an active system is used to control forces or relative velocities. The complexity, power requirements, and cost of fully active suspensions have restricted their use. Various partially active suspensions have been proposed and suspensions with slow load levelers and variable dampers are in widespread use. Here we analyze a class of basically passive suspensions the parameters of which can be varied actively in response to various measured signals on the vehicle. These suspensions can come close to optimal performance with simpler means than many of the active or semi-active schemes previously proposed.     

Optimal Linear Active Suspensions with Multivariable Integral Control

In this paper, an optimal suspension system is derived for a quarter-car model using multivariable integral control. The suspension system features two parts. The first part is an integral control acting on suspension deflection to ensure zero steady-sate offset due to body and maneuvering forces as well as road inputs. The second is a proportional control operating on the vehicle system states for vibration control and performance improvement. The optimal ride performance of the active suspensions based on linear full-state feedback control laws with and without integral control together with the performance of passive suspensions are compared.     

Heavy vehicle pitch dynamics and suspension tuning. Part I: unconnected suspension

The influence of suspension tuning of passenger cars on bounce and pitch ride performance has been explored in a number of studies, while only minimal efforts have been made for establishing similar rules for heavy vehicles. This study aims to explore pitch dynamics and suspension tunings of a two-axle heavy vehicle with unconnected suspension, which could also provide valuable information for heavy vehicles with coupled suspensions. Based on a generalised pitch-plane model of a two-axle heavy vehicle integrating either unconnected or coupled suspension, three dimensionless measures of suspension properties are defined and analysed—namely the pitch margin (PM), pitch stiffness ratio (PSR), and coupled pitch stiffness ratio (CPSR)—for different unconnected suspension tunings and load conditions. Dynamic responses of the vehicle with three different load conditions and five different tunings of the unconnected suspension are obtained under excitations arising from three different random road roughness conditions and a wide range of driving speeds, and braking manoeuvres. The responses are evaluated in terms of performance measures related to vertical and pitch ride, dynamic tyre load, suspension travel, and pitch-attitude control characteristics of the vehicle. Fundamental relationships between the vehicle responses and the proposed suspension measures (PM, PSR, and CPSR) are established, based on which some basic suspension tuning rules for heavy vehicles with unconnected suspensions are also proposed.     

DISCUSSION NOTE on Karnopp's article “Active Damping in Road Vehicle Suspension Systems”

SUMMARY

In this paper, an optimal suspension system is derived for a quarter-car model using multivariable integral control. The suspension system features two parts. The first part is an integral control acting on suspension deflection to ensure zero steady-sate offset due to body and maneuvering forces as well as road inputs. The second is a proportional control operating on the vehicle system states for vibration control and performance improvement. The optimal ride performance of the active suspensions based on linear full-state feedback control laws with and without integral control together with the performance of passive suspensions are compared.     

Observer Design for Semi-Active Suspension Control

This paper presents an observer for automotive semi-active suspension control. Automotive suspensions are disturbance affected dynamic systems and semi-active suspensions can be represented as a bilinear model. An observer for semi-active suspensions is formulated such that the estimation error is independent of unknown external disturbance. The proposed observer uses easily accessible measurements such as accelerations and guarantees exponentially convergent state estimation for suspension deflections and velocities. Absolute sprung mass and unsprung mass velocities can be estimated using the proposed observer. Simulations and experimental rig tests show that all states of a semi-active suspension can be estimated only with acceleration measurements. The estimated states are used to improve ride quality in a semi-active suspension.     

Observer Design for Semi-Active Suspension Control

This paper presents an observer for automotive semi-active suspension control. Automotive suspensions are disturbance affected dynamic systems and semi-active suspensions can be represented as a bilinear model. An observer for semi-active suspensions is formulated such that the estimation error is independent of unknown external disturbance. The proposed observer uses easily accessible measurements such as accelerations and guarantees exponentially convergent state estimation for suspension deflections and velocities. Absolute sprung mass and unsprung mass velocities can be estimated using the proposed observer. Simulations and experimental rig tests show that all states of a semi-active suspension can be estimated only with acceleration measurements. The estimated states are used to improve ride quality in a semi-active suspension.     

Preview suspension control for a full tracked vehicle

In this study, preview control algorithms for the active and semi-active suspension systems of a full tracked vehicle (FTV) are designed based on a 3-D.O.F model and evaluated. The main issue of this study is to make the ride comfort characteristics of a fast moving tracked vehicle better to keep an operator’s driving capability. Since road wheels almost trace the profiles of the road surface as long as the track doesn’t depart from the ground, the preview information can be obtained by measuring only the absolute position or velocity of the first road wheel. Simulation results show that the performance of the sky-hook suspension system almost follows that of full state feedback suspension system and the on-off semi-active system carries out remarkable performance with the combination of 12 on-off semi-active suspension units. The results simulated with 1^st and 2^nd weighting sets mean that the suspension system combined with the soft type of inner suspension and hard type of outer suspension can carry out better ride comfort characteristics than that with identical suspensions. The full tracked vehicle (FTV) system is uncontrollable and the system is split into controllable and uncontrollable subspace using singular value decomposition transformation. Frequency response curves to four types of inputs, such as heaving, pitching, rolling, and warping inputs, also demonstrate the merits of preview control in ride comfort. All the frequency characteristic responses confirm the continuous time results.     

采用电流变阻尼器汽车悬架的半主动控制研究

采用电流变阻尼器作为汽车悬架系统的减振器，应用最优控制策略，设计了汽车悬架的半主动控制系统。大量仿真实验表明，采用电流变阻尼器的半主动控制悬架系统有效地改善了汽车驾驶平顺性和乘坐舒适性。     

Preview-Based Control of Suspension Systems for Commercial Vehicles

An active suspension with preview is developed for the rear axle of a commercial vehicle. The obtained improvements are promising and justify further investigation of the more feasible semi-active suspensions with preview. The inherent non-linearity of semi-active suspensions with switching shock absorbers and the need for controllers that can handle a broad class of control objectives has led to the development of several numerical control methods for both multi-level and continuously variable shock absorbers. The most promising control method and shock absorber type are selected and mounted in a test vehicle. Some first experimental results are discussed.