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驾驶室后围顶棚和气道安装孔采用人工钻孔的方式进行加工。为提高生产效率和产品质量,同时降低员工劳动强度,本文对孔的加工方式进行了改进。在分析后围产品结构及其工艺的基础上,对原夹具重新布局,增加气动冲孔机构。重点分析凸模、凹模工作部分尺寸并进行计算,设计了凸模、凹模主要零部件结构。在一个平台上实现了拼焊和冲孔2种操作功能。 相似文献
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在公路桥梁施工中,空心板梁是普遍采用的一种结构形式,其芯模的制作及安装又起着极其重要的作用。目前,常用的是木制芯模,近两年胶囊芯模和纸芯模也开始应用,各种芯模均具有独特的性能。结合目前桥梁施工中通常应用的3种芯模,对其制作、安装以及运用进行了简要阐述。 相似文献
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介绍了改进前、后汽车塑料后保险杠内藏式分型线模具的结构及其驱动方式(即开模/合模过程),并对两者进行了对比。通过改进模具顶出机构,达到了减小模具体积、降低机台费用,从而降低生产成本的目的。 相似文献
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本文介绍了将一种模盒与轻型钢结构结合起来,用于轻钢结构无梁楼面施工,经过技术优化,通过增加附在轻钢主次梁上的角钢桁架梁和模盒,作为楼板的一部分来代替模板或钢楼承板,再浇筑砼,做到无支撑免拆模。 相似文献
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子午线轮胎活络模花纹块精铸模具型腔曲面构造 总被引:1,自引:0,他引:1
采用加权曲面参数方程拟合型腔侧壁曲面的算法,实现了子午线轮胎活络模模具型腔曲面的构造。研究了从轮胎平面图提取出花纹块模具轮廓的方法及模具型腔的设计和调整方法。根据花纹平面轮廓沿周向和轴向投影时展开长度不变的原理,计算得到了弯曲后的胎顶和胎底花纹轮廓。根据精度要求,通过将胎顶、胎底轮廓和花纹沟槽侧壁斜截线离散为若干点,并应用加权BSC曲面拟合算法,构造出了型腔侧面参数方程。造型过程和试验结果表明,该曲面拟合算法可以控制加工精度,适用于构造和加工花纹型曲面。 相似文献
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J. -H. Choi S. -H. Choi D. Park C. -H. Park B. -O. Rhee D. -H. Choi 《International Journal of Automotive Technology》2012,13(2):273-277
The quality of an injection molded part is largely affected by the mold cooling. Consequently, this makes it necessary to
optimize the mold cooling circuit when designing the part but prior to designing the mold. Various approaches of optimizing
the mold cooling circuit have been proposed previously. In this work, optimization of the mold cooling circuit was automated
by a commercial process integration and design optimization tool called Process Integration, Automation and Optimization (PIAnO),
which is often used for large automotive parts such as bumpers and instrument panels. The cooling channels and baffle tubes
were located on the offset profile equidistant from the part surface. The locations of the cooling channels and the baffle
tubes were automatically generated and input into the mold cooling computer-aided engineering program, Autodesk Moldflow Insight
2010. The objective function was the deviation of the mold surface temperature from a given design temperature. Design variables
in the optimization were the depths, distances and diameters of the cooling channels and the baffle tubes. For a more practical
analysis, the pressure drop and temperature drop were considered the limited values. Optimization was performed using the
progressive quadratic response surface method. The optimization resulted in a more uniform temperature distribution when compared
to the initial design, and utilizing the proposed optimization method, a satisfactory solution could be made at a lower cost. 相似文献
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在盖挖逆作车站施作过程中,水平结构板作为水平临时支撑结构和永久结构,其施工质量直接决定基坑的安全,其外观质量也直接决定车站的整体形象。为了解决水平结构板采用的地模使得混凝土表面缺陷较多,且地模混凝土易与结构混凝土粘结一起不易脱落等问题,现场采用矮支架搭设模板。通过在深圳地铁车公庙枢纽工程中矮支架模板的实际应用,总结得出如下结论:1)采用矮支架模板可有效保证浇筑混凝土外观质量;2)模板表面比地模法施工不容易受污染;3)矮支架搭设过程灵活多变,可有效控制混凝土外观形状;4)易脱模,安全性高;5)当地质条件软弱、结构板形式复杂时,矮支架模板更能适应快速施工要求,解决地模法施工难度。 相似文献
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Design of conformal cooling channels for an automotive part 总被引:2,自引:0,他引:2
The cooling system plays a crucial role in determining the productivity and quality of an injection molding process. With
the current growth of Solid Freeform Fabrication (SFF) techniques, mold designers have been striving for not only improvement
in cooling system performance but also for a method to do so automatically. In this paper, a method is proposed for developing
a conformal cooling system that facilitates uniform cooling over the entire mold surface with minimum cycle time. Based on
the temperature distribution after the filling stage, the mold surface is split into zones which will be cooled by optimized
subconformal channels obtained from the optimization process. The optimization process in which the objective function is
stated as minimization of the cooling time with boundaries ensuring a realistic design will optimize the cooling system layout
in terms of cooling channel size and location. Finally, all subcooling channels are combined to generate the entire conformal
cooling system for the injection mold. 相似文献
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轿车覆盖件冲压是轿车制造的重要生产过程,也是轿车生产质量控制的重要环节。本文介绍了国内外轿车企业模具规划、覆盖件模具设计制造,覆盖件冲压生产线工艺设计和覆盖件产品的质量控制方法。 相似文献
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通过对重载驱动桥壳模具的设计与工艺的分析,阐述了桥壳模具设计难点和工艺制造过程中出现的问题和解决方案。 相似文献
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针对汽车覆盖件在传统冲压工艺中方案难以确定,需反复进行试模的问题,引入了板料成形有限元分析软件Autoform 对汽车保险杠板料进行冲压仿真,准确预测了板料在成形过程中可能出现的缺陷,从而在汽车保险杠模具加工前对设计方案进行及时调整,使得修模工作量减少50%以上. 相似文献