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Line heating process is a very complex phenomenon as a variety of factors affects the amount of residual deformations. Numerical
thermal and mechanical analysis of line heating for prediction of residual deformation is time consuming. In the present work
dimensional analysis has been presented to obtain a new relationship between input parameters and resulting residual deformations
during line heating process. The temperature distribution and residual deformations for 6 mm, 8 mm, 10 mm and 12 mm thick
steel plates were numerically estimated and compared with experimental and published results. Extensive data generated through
a validated FE model were used to find co-relationship between the input parameters and the resulting residual deformation
by multiple regression analysis. The results obtained from the deformation equations developed in this work compared well
with those of the FE analysis with a drop in the computation time in the order of 100 (computational time required for FE
analysis is around 7 200 second to 9 000 seconds and where the time required for getting the residual deformation by developed
equations is only 60 to 90 seconds). 相似文献
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The present investigation deals with process analysis of oxy-acetylene flame assisted double pass line heating for varying plate thickness. oxy-acetylene flame as the heat source for multi pass line heating to achieve 3-D bending of plates with varying thicknesses was studied. The oxy-acetylene flame was modeled as the moving heat source in the FEM analysis. The transient thermal histories were predicted taking into account the temperature dependent thermo-mechanical properties. A comparative study between single pass and double pass line heating residual deformation was also carried out. The temperature distribution and residual deformations predicted by the numerical model developed in the present work compared fairly well with those of the experimental ones. 相似文献
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船体曲面成形技术是船舶加工过程中重要的环节。如何更好更快实现船体复杂曲面加工,一致以来备受国内外学者的关注。本文借鉴插补原理,对传统船体复杂曲面加热线布置进行了优化设计,得到了圆弧形板、s形板、帆形板和马鞍板的加热线。采用COMSOL Multiphysics多物理场仿真软件,分析四种加热线下钢板变形情况,并通过实验检验了插补形式下的船体曲面成形效果。结果表明:(1)插补算法得到的船体曲面加热线路程比传统加热线路程节约75%以上。(2)对有限元计算位移进行曲面拟合,得到的预测模型与实际船体曲面基本一致。(3)实验了四种曲面加热线,并将有限元预测位移与实验进行对比,二者误差在6%以内,有限元计算与实验结果基本吻合。该方法降低加工时间,提高加工效率。 相似文献
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针对目前船厂缺少FH40钢特厚板加工经验的现状,开展FH40钢特厚板热加工试验,并对热加工后材料的性能进行理化试验。试验结果表明,加热次数、加热温度和冷却方式等参数均会对加工后材料的性能产生影响,为此后续在设计FH40钢特厚板加工工艺时需重点关注加热次数、温度和冷却方式。 相似文献
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船体三维曲面外板成形工艺方法研究进展 总被引:2,自引:0,他引:2
船体外板中的船板零件有相当部分是三维曲面,其加工成形是船舶生产中的重要环节。传统的弯板主要有水火弯板和冷弯加工两种方法。通过分析发现,弯板加工方法虽然取得了一些成果,但还存在自动化水平不够、与生产实际存在误差以及弯板过程中的压痕、回弹等技术难题,不能适应数字化造船的要求,需要业界进一步的研究与开拓。文中的介绍与分析可为相关工作人员提供参考和借鉴。 相似文献
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在船舶建造过程中,高频感应加热是实现船体板材高效高精度弯曲成形的重要方法。本文首先采用25KW新型高频感应加热设备,进行不同感应加热过程及工艺的实验,得到典型弯曲形式的船体外板(马鞍型和帆型)。同时,采用三坐标定位仪进行面外弯曲变形的测量和曲面重构,得到实验板材面外弯曲变形的分布和数值。通过热-弹-塑性有限元分析与弹性有限元分析两种方法,计算预测板材在高频感应加热作用下的面外弯曲变形;两种数值方法预测的板材面外弯曲变形趋势和数值与测量结果比较吻合,且在弹性有限元分析中,计算机资源消耗少,计算结果精度高。 相似文献
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LIU Yu-jun GUO Pei-jun DENG Yan-ping JI Zhuo-shang WANG Ji ZHOU Bo YANG Hong ZHAO Pi-dong 《船舶与海洋工程学报》2006,5(1):53-61
1Introduction Lineheatingisashellplateheatprocessingmethod usedinshipbuildingproduction.Itisacomplexand difficulttechnique,mainlyusedindoublebending shellplateforming.Becausetherearemanyinfluence factorsinplateforming,theinfluencedisciplineis hardtopredic… 相似文献
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高频感应热源应用于水火弯板工艺的可行性研究(英文) 总被引:1,自引:0,他引:1
The purpose of this paper is to investigate the feasibility of high-frequency induction heat for the line heating process through a series of experimental studies and numerical calculations. The results show that the heating temperature of induction heating meets the demands of steel plate bending, and the deformation of a steel plate heated by induction heating can achieve the same effect as flame heating. Meanwhile, the finite element model of moving induction heating of the plate is developed, and the comparison of the residual strain fields and transverse shrinkage between these two kinds of heating shows that great similarity has been achieved. 相似文献
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1Introduction Lineheatingprocess,utilizingtheoxyacetyleneflame orotherheatsource,iswidelyappliedintheproduc tionofshiphull.Inlineheatingprocess,thearrange mentofprocessingheatingpathsandthedetermination oftechnicalparametersdirectlyinfluencetheefficiency … 相似文献
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《Marine Structures》2007,20(3):124-142
Laterally loaded rectangular plates are used extensively in various marine structures, and they are often subjected to patch loading during ice action or accidental actions, such as collision and grounding. Therefore, focus is placed on investigating the resistance of laterally patch loaded plates. Plastic yield line theory has been adopted in this paper, since considerable plastic behavior is exhibited. The beneficial influence of the membrane effect during finite deformations is taken into account. The derivation of the “roof-top”-type patch loading mechanism using work energy principles is described in some detail. An alternative collapse model, as named “double-diamond” pattern herein, is proposed which could reduce the resistance and agrees better with the results from nonlinear finite element analysis (NLFEA) in plastic bending phase compared to the conventional “roof-top” model. Moreover, a plate length restriction factor is introduced to enhance the applicability of the present formulation when free formation of the collapse mechanism is restricted by the finite length of the plate. The developed formulae show reasonable agreement with the results from NLFEA of the plate resistance–deformation relationships. The resistance according to the proposed formulation is also compared with the recently developed International Association of Classification Societies (IACS) unified requirements for plating design for polar ships. 相似文献
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水火弯板成形因素对横向收缩量的影响 总被引:2,自引:0,他引:2
水火弯板自动化的研究需要定量化地确定横向收缩量.本文采用实验和有限元分析相互结合的方法来研究线加热过程中的横向收缩量.首先,利用水火弯板实验的结果标定有限元分析中呈高斯分布的热源模型参数,而后利用数值模拟的方法探讨水火弯板成形因素对横向收缩量的影响.这些因素包括自然对流换热系数、有无水冷、热源速度、加热焰道长度、燃气流量和横向曲率半径.研究结果表明:自然对流换热系数和横向曲率半径对横向收缩的影响很小;跟踪水冷可以形成有效的收缩;不同燃气流量的热输入有不同的横向收缩变形.本文提出了综合考虑火焰速度、火焰有效功率、火焰作用半径和钢板厚度的热源体能量模型,该模型可以更好地反映这些热输入影响参数所引起的综合作用. 相似文献
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散货船舱口盖剩余强度 总被引:1,自引:0,他引:1
通过对散货船舱口盖极限强度的理论分析,采用了正交各向异性板及刚塑性模型进行了理论上的推导,并对7万t散货船的1号舱的舱口盖(两块对称滚动式),进行了ILL66及IACS URS21(1998年版与上述ILL66的88议定书中载荷的量级相当)的外载荷的比较及线性和非线性的有限元分析。本文所采用的有限元的线性及弹塑性计算对实际的舱口盖进行评估的结果证明,IACS URS21(ILL66的88议定书)的标准比ILL66的标准有所提高。采用非线性有限元法是在初始设计阶段使用的可行方法。这些结果可供规范研制工作参考。 相似文献
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