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《汽车工艺与材料》2021,(9)
针对侧围外板拉延成形易产生开裂、起皱以及塑性变形不充分等问题,以某车型侧围外板为研究对象,对影响侧围外板拉延成形质量的工艺参数进行研究。运用单因素变量法,研究了压边力、冲压速度、摩擦系数、模具型面间隙以及拉延筋阻力系数五个变量因素对侧围外板拉延成形质量的影响。运用正交试验法和极差分析法,以降低最大减薄率为目标进行优化,筛选出最佳工艺参数组合。明确了各变量因素对侧围外板最大减薄率主次影响的优化方法,并分析了试验结果方差,得出了影响减薄率的显著因素。运用优化后的工艺参数进行成形仿真,获得了良好的成形效果。利用成形仿真结果指导现场试模,得到无开裂、起皱、塑性变形充分的零件,最大减薄率为19.8%,最大增厚率为3.6%。研究表明,将正交试验应用于成形仿真可以改善侧围外板拉延成形质量,并能提高试模成功率。 相似文献
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介绍了有限元理论在客车结构设计中的啦用,提出了三维几何模型的简化原则及在建模过程中存在的问题,并以某6127型客车为研究对象,对通过CATIA和UG建立的三维儿何模型导入到有限元分析软件中的过程及出现的问题进行了系统地阐述,得出了相关的建模技巧。 相似文献
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H. -D. Kang D. -H. Kim S. -W. Chae J. -N. Han D. -S. Kim 《International Journal of Automotive Technology》2009,10(5):583-587
Most of the research on safety belt systems has involved crash simulation that only considered a dynamic human model. However,
belt routing analysis, usually known as comfort level estimation, is also an important factor in safety belt design, considering
that serious injuries of the abdominal region result from the infiltration of a belt into the neck or the chest. Thus, safety
belt evaluations using kinematic human models are also needed. In this paper, a belt fit simulation method is suggested. Using
the proposed process, both comfort and safety analyses can be performed under the same conditions continuously, and thus the
safety belt design parameters, such as the location of anchor points, dummy posture and etc., can be evaluated. In conclusion,
this computer process enables a belt system design to reduce injuries. 相似文献
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B. -L. Choi D. -H. Choi J. Min K. Jeon J. Park S. Choi J. -M. Ko 《International Journal of Automotive Technology》2009,10(1):49-54
This research proposes an automatic torsion beam axle optimization process with a multidisciplinary approach and generates
the optimal torsion design parameters, such as thickness and shape. In order to construct an automatic analysis process, multidisciplinary
analysis models, such as modal analysis, roll mode dynamic analysis, and fatigue analysis, were applied in batch mode. To
understand the design space, a parametric study using the torsion beam thickness and shape was performed. Considering roll
durability and K&C characteristics, the torsion beam axle could be optimized. For the automated design process, a PIDO tool
called PIAnO was used. In conclusion, a reduction in the computer-aided simulation time was achieved, and the durability and
K&C characteristics of the torsion beam were enhanced by optimizing the thickness and shape. 相似文献
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介绍了防抱制动计算机控制仿真系统的设计,从硬件、软件和电液控制方面对系统的构成及设计作了详细的描述。该计算机控制仿真系统除可对车轮制动过程进行实时测控、采样数据进行分析处理和结果显示外,特别是可方便地改变防抱制动系统的控制方法,以分析比较不同控制方法防抱制动系统的控制效能,为实际ABS的设计提供依据。文中给出了应用实例。 相似文献
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