基于RBF神经网络模型的板料成形变压边力优化

为了解决变压边力优化过程中RBF(radial basis function )神经网络隐层节点训练难的问题,利用人工智能算法的优越性,建立了基于人工免疫算法的RBF神经网络,并将其用于非线性函数的逼近中.结合分块压边圈与改变压边力控制技术,通过Dynaform软件进行数值模拟获得成形数据,建立了变压边力与成形质量之间的RBF神经网络近似模型.利用人工免疫智能算法对该近似模型进行优化,获得最优压边力参数.将该方法应用于S形梁冲压成形中,与优化前的结果进行比较,采用优化后最优变压边力可以抑制起皱,最大起皱量减少了89.53%.      

Sensitivity Analysis of Effect Related with Material Process and Assembly Variations to Loads Deformation and Stress on HSS Stamping Die

During stamping process, the material properties, process design parameters and production environments inevitably have variation and noisy factors, which possibly affect the sheet metal formability and the deformation of the die structure.After gaining a success in applying sheet metal forming numerical simulation analysis to get the forming loads during stamping process, a methodology of die structure analysis based on sheet metal forming simulation was proposed and validated by experiments.Based on these results, the effect related with initial blank thickness, blank holder force, blank positioning error and die alignment error variations to a DP600 hyperbolic bottomed cup drawing die's forming loads(especially unbalanced loads), and deformation and stress was studied numerically.The influence level of these variations to the die's forming loads, deformation and stress was disclosed.The findings can guide die design, die tryout and process control for high-strength steel(HSS) stamping with increased forming load and decreased sheet metal formability.     

基于多种群并行遗传算法的板材拉深过程压边力优化

针对板材拉深成形过程,在增量法有限元数值模拟的基础上,以板料成形厚度变量作为目标函数,采用神经网络、多种群并行遗传算法对压边力进行了优化,对优化后结果进行了有限元模拟,取得很好效果。     

Finite Element Optimization of Vee-ring Factor in Fine-blanking Process

The vee-ring is one of the most characteristic features of the fine-blanking process which is derived from the conventional blanking. With the vee-ring, a counter plate and some other working parameters, a component with a precise geometry and smoothly blanked surface can be produced without any major secondary operations. However, these working parameters are always empirically determined or determined by trial-and-error method, which is time-consuming and expensive. In this study, a numerical simulation method was used to analyze the effect of vee-ring factors on product quality, such as distance between vee-ring and punch, vee-ring height and blank holder force, so as to obtain as high clean cut ratio as possible. During the simulation, the model was assumed as axisymmetric one and the workpiece was considered as rigid plastic material, meanwhile the tools were defined as rigid bodies so as to shorten the computational time. A damage model taking into account the influence of hydrostatic stress was used to simulate material fracture in fine-blanking. The result obtained from the simulation indicated that with the help of vee-ring, the metal material near the shear band does not flow with the punch penetration and high compressive stress in the shear band is generated. Consequently, higher clean cut ratio can be obtained with a vee-ring model than the one obtained with a plane blank holder model. Furthermore, the longer the distance between vee-ring and punch is, the higher the height of roll-over becomes.     

CAE-Based Robust Optimization for Deep-Drawing Process of Sheet Metal Forming Using Grey Relational Analysis Method

The theory of grey systems is a new technique for performing prediction, relational analysis and decision making in many areas. The grey relational analysis was used to optimize the deep-drawing process parameters with considerations of the multiple response (the wrinkle, crack and thinning variation). The deep-drawing parameters, such as the blank holding force (F_ bh ), the radii of punch and die (R_1,R_2), the coefficients of friction (μ_1,μ_2,μ_3) are considered. An orthogonal array is used for the experimental design. The multiple response values are obtained making use of finite element analysis (FEA). Optimal process parameters are determined by the grey relational grade obtained from the grey relational analysis for multi-performance characteristics (the wrinkle, crack and the thinning). The analysis of variance (ANOVA) for the grey relational grade is implemented. The results show that the quality of stamped parts can be improved effectively through the new approach. The grey relational analysis can be applied in sheet metal forming.     

面向自动装配的冲模装配建模与规划

通过对冲裁模设计过程中产生的零件之间装配关系的记录，建立了冲模装配体装配关系图。以装配图为基础，根据冲模生产过程中的设计惯例和零件之间的联接关系，对构成冲模结构的各零部件进行了子装配体的划分，形成了具有层次化结构的装配体结构树，并在此基础上，通过实例说明了子装配体的装配顺序规划方法。     

Galling failure analysis in sheet metal forming process

Galling is a known failure mechanism in sheet metal forming operations,and it can lead to fracture of the products and jamming of the tool. The temperature field and normal contact pressure distributions of the tool and the blank were studied with a finite element analysis model under the action of different blank holder force and frictional coefficient. A series of forming tests of the high strength steel were conducted to validate the finite element model. The characteristics of galling failure,the damage...     

轴力变化对箱形钢柱抗震性能的影响

为探讨轴力变化对箱形钢柱抗震性能的影响机理,采用有限元法,对5种柱顶偏心变轴力加载模式下箱形钢柱的抗震性能进行了数值分析,探讨了轴力变化对箱形钢柱的荷载-位移滞回曲线、骨架曲线、位移延性系数以及耗能能力的影响规律.研究结果表明:柱顶变轴力加载频率对箱形钢柱抗震性能的影响较大,轴力变化频率越大,构件的抗震性能越差;柱顶轴力的变化幅值越大,箱形钢柱的承载力退化越严重;箱形钢柱的壁板宽厚比越小,轴力变化对构件抗震性能的影响越大.因此制定大跨度空间结构中箱形钢柱的抗震措施时,应充分考虑轴力变化对箱形钢柱抗震性能的影响.      

公路路基特长箱涵顶进模拟试验

为使公路路基特长箱涵顶进施工顺利实施,基于模拟试验模拟涵洞顶进的实际摩擦性状,将箱涵及周围土分别简化为混凝土模型与土模型,分析采取减阻措施前后混凝土与混凝土、混凝土与不同含水量的土之间的摩擦系数的变化规律,利用摩擦系数计算实际箱涵需求的顶进力。发现混凝土与混凝土之间的滑动摩擦系数平均为0.31,石蜡机油混合物作为混凝土与混凝土滑动减阻材料效果明显,摩擦系数平均为0.12,减阻61%,涵周土体含水量的变化对混凝土与土之间的摩擦系数影响较大,含水量越大摩擦系数越小。模拟试验结果表明:实际箱涵顶进时,须对涵洞轴线周围地质情况进行勘探,以掌握涵周土体的工程特性,进而提出合理的减阻技术。     

移动支架法施工的PC连续箱梁桥设计

结合武宿立交枢纽续建工程R匝道2号桥的设计实践,着重介绍移动支架法施工的预应力混凝土连续箱梁的设计要点和该桥的设计特点,为类似受时空界限的桥梁设计提供思路。     

纳米TiO2改性沥青抗光老化性能研究

选用纳米TiO2对沥青进行改性.采用自制紫外光源环境箱对基质沥青和改性沥青进行紫外线光老化试验,根据光老化前后沥青性能指标的变化,研究纳米TiO2对提高沥青抗光老化性能的作用.结果表明,紫外光照射后,改性沥青的低温延度明显高于基质沥青,且光照前后软化点的变化率也低于基质沥青,说明掺入纳米TiO2能明显提高沥青的抗光老化...     

冲压焊接离心泵的结构分析与设计

通过对多级离心泵的性能结构进行分析,基于冲压工艺设计出冲压焊接多级离心泵的基本构成,讨论了部分零件的主要结构及其冲压工艺过程,最后将零件进行焊接并装配成完整的冲压焊接多级离心泵.并对其叶轮内流体进行CFD静压力场分析.     

斜交单箱双室箱梁剪滞效应分析

运用ANSYS程序中的SHELL63单元,分析了集中荷载、均布荷载作用下不同斜度斜交单箱双室三跨连续箱梁剪滞效应的纵、横向分布规律.结果表明,斜交箱梁中支承断面剪滞效应的横向分布规律受斜交角影响很大,中支承断面在2种荷载作用下均出现负剪滞效应.分析斜交连续箱梁剪滞效应的纵向分布规律时,出现了明显的负剪滞效应,正负剪滞效应的分界位置是距斜交箱梁中支承中心断面1/4跨长处.斜交箱梁与正交箱梁的剪滞效应有很大不同,设计时必须充分考虑剪滞效应的影响.     

某预应力混凝土梁桥的安全评定

某三跨预应力混凝土箱梁桥通车3个月后出现细微裂缝,采用无损检测技术与荷载试验法综合评定该梁桥技术状况。结构检测内容包括桥梁线形、混凝土强度、混凝土密实度、裂缝深度,进行了静荷载和动荷载试验。综合检测表明大桥承载力满足设计要求,但裂缝可能影响结构耐久性,因此,跨中裂缝必须封闭,并提出了相应的技术措施。     

波形腹板钢箱-混凝土箱梁桥的有限元模型修正

为了缩小波形钢腹钢箱-混凝土组合箱梁桥有限元值与实测值之间的偏差,提出了采用响应面法和Fmincon算法相结合的桥梁有限元模型修正方法.以甘肃景中机场连接线的一座波形钢腹钢箱-混凝土组合箱梁桥为研究对象,首先对其进行静、动载试验,获得其弯曲振动频率、挠度及应变的实测值;其次分别采用实体和板壳模式的有限元建模获得该桥相应...     

大跨度混合梁斜拉桥参数敏感性分析

为了提高大跨度混合梁斜拉桥的施工控制精度,通过计算比较梁重、斜拉索张拉力、斜拉索的刚度等设计参数在成桥时对主梁挠度、主梁应力和索力的影响程度,分析了各设计参数的敏感性．计算结果表明,大跨度混合梁斜拉桥主要设计参数有梁重和拉索张拉力,而索的刚度对成桥状态影响不大．通过修正主要设计参数,同时忽略次要设计参数的影响,对荆岳长江公路大桥进行施工控制．成桥测试结果表明,拉索索力与成桥线形状况良好,均在误差控制允许的范围内,其中索力误差小于5％,主梁标高偏差小于65mm．     

基于改进社会力的单向流电动自行车行为建模研究

电动自行车作为一种便捷高效的出行工具，已在许多国家被广泛使用，但对电动自行车微观行为的研究仍十分有限。在上海海事大学对电动自行车驾驶行为进行观测实验，提取电动自行车轨迹数据，以纵向间距、速度差、侧向净距、水平间距作为特征变量，利用CART(Classification and Regression Tree)决策树分类结果建立电动自行车骑行决策行为规则。然后，基于社会力模型，分别引入超越力、跟随力等改进行为力模拟电动自行车的超越、跟随等骑行决策行为。考虑公式超越力、固定值超越力和临时目标点超越力这3种超越力形式，通过实际观测数据和仿真结果比较进行参数标定和模型验证，选取单向流电动自行车行驶场景开展数值仿真分析。结果表明：临时目标点超越力的改进社会力模型在超越过程中的轨迹误差最小，电动自行车超越时所需要的横向间距与超车时横向速度、超车完成时间成正比，最佳超车横向间距为2 m。     

三跨变截面薄壁钢箱梁有限元分析

薄壁箱梁受力复杂,为较好把握薄壁连续箱梁的受力行为,基于SAP2000对某三跨变截面连续薄壁箱梁进行有限元分析,分析结果表明支座移动对结构产生较大的内力,建议连续梁设计时在引起支座移动截面处设置铰来减小该处产生的内力。     

纳米TiO2改性沥青抗光老化性能研究

选用纳米TiO2对沥青进行改性。采用自制紫外光源环境箱对基质沥青和改性沥青进行紫外线光老化试验,根据光老化前后沥青性能指标的变化,研究纳米TiO2对提高沥青抗光老化性能的作用。结果表明,紫外光照射后,改性沥青的低温延度明显高于基质沥青,且光照前后软化点的变化率也低于基质沥青,说明掺入纳米TiO2能明显提高沥青的抗光老化能力。     

智能冲模CAD系统中的CBD方法研究

介绍了实例推理方法（CBR）的一般原理，通过对比冲模设计过程和CBR方法，说明了基于实例的设计（CBD）方法用于智能冲模CAD系统的合理性，并研究了其中的关键技术。