圆筒型FPSO上部模块支撑结构疲劳分析

与船型FPSO相比,圆筒型FPSO没有明显的总纵弯曲,上部模块与船体结构之间通常采用刚性支墩来连接,水平运动所产生的弯矩和装/卸载引起的船体垂向变形对模块支撑结构的影响较为显著。因此,以“希望6号”圆筒型FPSO上部模块支撑结构为研究对象,基于DNVGL船级社规范,介绍一种简化疲劳分析方法。以FPSO运动加速度和船体变形载荷作为载荷输入条件,利用SESAM/GeniE软件进行有限元分析,得到结构在所有组合工况下应力的扫描计算结果。根据作业海域各个方向波浪发生的概率,运用简化疲劳分析方法计算得到所关注节点的疲劳损伤和各个工况对结构节点疲劳损伤度的贡献。结果表明,所关注节点的疲劳强度均满足设计疲劳强度要求;同一节点的疲劳损伤对不同浪向的敏感度不一样。该简化疲劳分析方法同样适用于承受周期性载荷的FPSO上部模块主结构和其他型式海洋结构物的疲劳分析。     

Fatigue damage calculation for oil tanker and container ship structures

The fatigue behaviour of longitudinal stiffeners of oil tankers and container ships, subjected to dynamic loads, is analysed. The following dynamic load components are considered: hull girder vertical wave bending moment, alone and combined with the horizontal wave bending moment, hydrodynamic pressure and inertial forces caused by cargo acceleration.

The spectral method was selected to calculate the fatigue damage, based on S—N curves and Miner's rule. Following this approach, the fatigue damage may be calculated as a function of a stress parameter Ω_p, which represents the cumulative effect of wave induced loads in the unit of time and incorporates the combined effects of stress level and its occurring frequency.

Simple formulas for Ω_p of oil tankers and container ships are given, obtained from the results of hydrodynamic analyses performed on several ships, in different wave environments.

Several examples show the applicability of the methods to real ship structures. The method, however, still needs to be calibrated because of the simplifying hypotheses introduced in the loading conditions.     

在非线性波浪载荷作用下计及多种应力组合时船体总纵弯曲累积损伤计算

在时域内计算计及非线性时的船体总纵弯曲应力,与船体局部弯曲应力迭加后,可得纵向构件中合成应力的时历.对该应力时历进行雨流计数,经统计分析获得应力范围的长期分布,进而算出船体总纵弯曲时纵向构件在多种应力成份组合下的疲劳损伤.为方便此时的计算,本文提出了基于等效规则波概念的简化方法.数例表明按严格方法与按简化方法所得的结果比较接近.     

基于雨流计数法的高低频复合疲劳试验研究

船体固有频率与遭遇波浪频率及其倍频相接近时,波浪载荷极易引起船体结构产生持续的波激振动现象,对大型船舶结构疲劳损伤的影响达到40 %以上。因此,有必要针对波激振动引起的非线性垂向弯矩载荷特点,开展高低频复合工况下典型切口试件疲劳试验及累计损伤分析研究。基于非线性随机载荷的分析方法,采用闭合雨流计数法提取叠加应力历程中的多级循环载荷,并结合平均应力修正方法和疲劳极限以下SN曲线局部修正法,对叠加应力历程中小载荷的损伤效应展开研究。分析结果表明,高低频载荷叠加产生的附加损伤效应对疲劳寿命的影响显著,在恒定应力比下随平均应力的变化近似成二次函数关系。考虑高频小载荷的叠加应力历程疲劳寿命明显降低,可以通过修正累计损伤临界值或引入应力放大因子,近似的利用线性累积损伤理论预测实际叠加应力历程的寿命范围。     

一种基于累积损伤理论和裂纹尖端弹塑性应力场的裂纹扩展预测方法

文章提出了一种预测疲劳寿命的应力循环叠加和损伤循环叠加的双重叠加方法。该方法依据累积损伤理论,通过分析变幅载荷下裂纹尖端的应力场,采用应力循环叠加的方法反映残余应力的影响;同时利用SWT应力应变和寿命的关系,循环叠加裂尖损伤。该方法能够很好地反映过载时裂纹扩展的迟滞效应,适合变幅载荷下疲劳寿命的评估分析。     

基于 Glyphworks 的汽车排气系统加速耐久试验载荷谱的研究

在损伤等效和失效模式相同的前提下,应用疲劳分析软件 Glyphworks,对从试验场采集的汽车排气系统道路载荷谱进行编辑。得到预计试验时间和保留不同损伤量的台架试验加速载荷谱编辑结果,并进行试验验证。结果表明：与传统耐久试验方法相比,该方法能在更短的时间内准确再现失效模式。     

典型加筋板拉伸疲劳试验方法

加筋板是船体结构的主要组成部分,针对船用加筋板试件在疲劳试验过程中连接段先于考核段破坏的技术问题,文章开展了加筋板拉伸疲劳试验技术研究,提出了加筋板拉伸疲劳试件设计方法。在此基础上,依据疲劳累积损伤理论,结合声发射动态裂纹检测技术,建立了基于声发射技术的疲劳累积损伤试验方法。通过加筋板拉伸疲劳试验验证了该方法的可行性和适用性,实现了疲劳试验的考核目标,可为以后类似结构疲劳试验提供方法参考。     

半潜平台结构疲劳寿命评估方法比较

为了研究各种疲劳评估方法对海洋结构物疲劳寿命评估结果的影响,利用S-N曲线方法和断裂力学方法分别计算了半潜式海洋平台的疲劳寿命,分析比较了二者计算结果的差别.同时比较了疲劳载荷预报中谱分析方法和设计波法的计算结果,分析研究半潜式海洋平台结构关键节点疲劳应力计算中设计波和载荷参数的确定方法,为半潜式海洋平台的疲劳寿命评估提供依据.经过比较分析,认为S-N曲线方法和断裂力学方法应用于评估海洋结构物疲劳寿命均是可行的,使用设计波法来计算半潜式海洋平台横撑与立柱交点处结构疲劳寿命时应该以60°浪向的横向扭矩为特征设计波浪载荷来决定设计波参数比较合理.     

液化天然气B型独立液货舱结构低周疲劳研究

基于某B型独立液货舱为研究对象,开展液化天然气(LNG)船码头装卸货工况下的结构应力和温度场热应力分析,重点针对液货舱水平强框处连接节点计算其因装卸货受力和温度变化所引起的疲劳累积损伤。研究结果表明,部分研究疲劳节点由装卸货产生的低周疲劳损伤在整个结构疲劳累积损伤中的占比较大,对结构疲劳损伤起主导作用,需要在液货舱疲劳强度分析中予以重点关注。因此,对此类B型独立液货舱进行结构设计必须考虑低周疲劳的影响。     

大型散货船结构节点疲劳寿命的分析计算

根据应力幅长期分布的Ｗｅｉｂｕｌｌ分布假设及结构材料疲劳的Ｓ－Ｎ曲线和线性累积损伤Ｍｉｎｅｒ准则，使用数值分析与解析相结合的混合法对３４０００ＤＷＴ大潮型散货船结构进行了分析计算，结果令人满意，证实本文介绍的方法解决船体结构在疲劳载荷作用下疲劳寿命估算的实用方法。     

Fracture mechanics analysis for mooring chain links subjected to out-of-plane bending (OPB)

A fracture mechanics (FM) based investigation on the mechanism of out-of-plane bending (OPB) between mooring chain links and its effects on fatigue lives of mooring chain links are conducted. Four types of OPB problems that mooring chain links laying on the chain wheel, chain links passing over the bending shoe, chain links constraint provided by the chain hawse, and chain links constraint provided by the chain stopper are considered. Tension ranges of mooring lines are calculated based on the combined loading process induced by the motions of wave frequency (WF) and low frequency (LF). Initial cracks are assumed to propagate from surfaces of chain links and stress intensity factors are calculated in terms of stress ranges determined by a finite element (FE) analysis. The results show that fatigue lives of mooring chain links are decreased significantly due to OPB effects. In addition, the increase of the number of pockets of chain wheel mitigates OPB effects on fatigue lives of mooring chain links laying on the chain wheel, and the increase of the track diameter would reduce OPB effects on fatigue lives of mooring chain links passing over the bending shoe as well. However, for chain links constraint provided by the chain hawse, the diameter of mooring chain hawse has no significant effect on fatigue lives of the mooring chain links subject to OPB if without the abrupt change of the contact conditions between chain links and chain hawse. For mooring links constraint provided by chain stoppers considering the effect of proof loading test, fatigue lives of mooring chain links would drop significantly with the increase of interlink angles and friction coefficient.     

Assessment of fatigue strength of steel butt-welded joints in as-welded condition – Alternative approaches for curve fitting and mean stress effect analysis

Experimental fatigue data for butt-welded joints in as-welded condition and under constant amplitude tensile loading (secondary bending included) were analyzed using the nominal stress system and the notch stress system. Two approaches were used; a standard fitting procedure and minimization of the sum of squared perpendicular distances from a line with a fixed and free slope. In all cases, the latter method gave better agreement between the experimental and predicted fatigue life and fatigue strength. The analyses showed both with all broken specimen data included and with reduced data that the FAT225 curve, as recommended by IIW, might be too optimistic for the notch stress approach in the case of butt-welded joints in as-welded condition. It was also found that use of the local stress ratio instead of the applied stress ratio might explain many issues concerning current observations and apparent inconsistencies in reported literature.     

等壁厚钢管桩横向焊缝应力集中系数的数值模拟

大型海洋工程结构多常用钢管桩,在钢管桩的制作和安装过程中通常会产生环向对接焊缝,由管节偏位引起的环向焊缝应力集中现象是焊缝疲劳热点应力评估和焊缝疲劳安全分析的重要影响因素.通过实用近似分析方法,研究在轴向拉力和平面内弯矩单独作用下等壁厚对接焊缝应力集中间题,得出等壁厚拉弯构件对接焊缝应力集中系数的近似计算公式;根据对钢...     

弹性模量对深海立管涡激振动疲劳损伤的影响

K.Vikestad文章中预报出的立管疲劳寿命特别长,经过仔细校核发现作者用于计算的弹性模量与试验值不同.是否这一错误会导致疲劳寿命的重要差别,本文对这一问题做了进一步研究.本文采用了与上述文章中类似的方法来重新计算立管的涡激振动疲劳损伤.利用作者所在课题组开发的涡激振动预报程序来确定立管动力响应,并假设涡激振动引起的长期应力范围分布是Rayleigh分布,运用Palmgren-Miner线性累积损伤准则来预报海洋立管涡激振动疲劳损伤.和依据试验测量数据计算得到的疲劳损伤以及ⅤⅣANA预报的结果比较表明,本文的预报方法是合理的.研究表明上述文章中过高的疲劳寿命是由错误的弹性模量引起的.结果显示,立管的弹性模量对于涡激振动疲劳损伤是个重要的参数.弹性模量越大,疲劳寿命越低.     

The use of operational modal analysis and mode tracking for insight into polar vessel operations

Accurate dynamic models of flexible ship structures are required to predict structural vibration caused by environmental loads. Knowledge of dynamic or modal properties are important, for example, to study fatigue damage. In this paper, operational modal analysis (OMA) is used to identify the vibration characteristics of a polar vessel from full-scale acceleration measurements. Five modes are tracked over a range of different operating and environmental conditions, including calm, open water, two ice cases and an open water storm. Compared to the calm, open water conditions, vertical bending modes were generally affected the most by the operating environment, with natural frequency and damping increasing up to 3.7 and 349 %, respectively, in ice. Severity of two-node and three-node vertical bending responses, quantified using a root-mean-square value, were found to be especially large during the open water storm case. Temporal behaviour of two-node and three-node vertical bending due to wave-slamming further contained multiple whipping responses, pointing towards possible cumulative damage over a large number of stress cycles occurring at the midship. Higher damping in ice resulted in responses with lower magnitudes and shorter durations.     

有限元分析在船舶轴系设计中的应用

使用Abaqus软件建立船舶轴系中间轴的模型，通过有限元方法计算轴法兰过渡处的应力集中系数，分析应力集中系数与轴系扭振计算结果之间的关系。相比于单圆弧过渡，三段式圆弧过渡将应力集中系数减小了20%，持续运转扭振许用应力提高了38%，瞬时运转扭振许用应力提高了17%。运用有限元分析方法检验校核了船舶轴系设计的合理性。     

Dynamic ice loads for offshore wind support structure design

For offshore wind farms which are planned in sub-arctic regions like the Baltic Sea and Bohai Bay, support structure design has to account for load effects from dynamic ice-structure interaction. There is relatively high uncertainty related to dynamic ice loads as little to no load- and response data of offshore wind turbines exposed to drifting ice exists. In the present study the potential for the development of ice-induced vibrations for an offshore wind turbine on monopile foundation is experimentally investigated. The experiments aimed to reproduce at scale the interaction of an idling and operational 14 MW turbine with ice representative of 50-year return period Southern Baltic Sea conditions. A real-time hybrid test setup was used to allow the incorporation of the specific modal properties of an offshore wind turbine at the ice action point, as well as virtual wind loading. The experiments showed that all known regimes of ice-induced vibrations develop depending on the magnitude of the ice drift speed. At low speed this is intermittent crushing and at intermediate speeds is ‘frequency lock-in’ in the second global bending mode of the turbine. For high ice speeds continuous brittle crushing was found. A new finding is the development of an interaction regime with a strongly amplified non-harmonic first-mode response of the structure, combined with higher modes after moments of global ice failure. The regime develops between speeds where intermittent crushing and frequency lock-in in the second global bending mode develop. The development of this regime can be related to the specific modal properties of the wind turbine, for which the second and third global bending mode can be easily excited at the ice action point. Preliminary numerical simulations with a phenomenological ice model coupled to a full wind turbine model show that intermittent crushing and the new regime result in the largest bending moments for a large part of the support structure. Frequency lock-in and continuous brittle crushing result in significantly smaller bending moments throughout the structure.     

液货晃荡对油船结构性能的影响研究

论文研究了液货晃荡对油船的结构响应影响研究.论文对比研究了考虑液货晃荡与忽略液货晃荡影响的油船结构强度,包括设计波参数对比,最大扭矩、最大垂向弯矩、最大水平弯矩控制参数对应工况下的结构应力分布特征对比.对比研究了考虑液货晃荡与忽略液货晃荡影响的油船疲劳强度,包括满载状态下的疲劳评估结果、疲劳损伤的浪向角分布结果对比.论文针对液货晃荡对油船结构响应影响提出的研究结论,对油船的结构设计及评估具有重要的研究意义.     

基于电阻应变片法的船舶推进轴系负荷测试方法研究

船舶推进轴系负荷测试是船舶推进轴系设计、校中计算、轴系安装、调整等过程中不可缺少的环节,其目的是使船舶实际运营中的轴承负荷在设计允许的范围之内.利用轴系截面应变测量原理,推导出轴系应变、截面弯矩与轴承负荷三者之间的数学关系式,在此基础上,确定了后艉轴承载荷分配比例与支点位置计算方法.经过实船数据的测量计算,并与国外实验结果的比较和分析,证明了该方法能够满足目前国内船舶推进轴系负荷测试的需要.     

Fatigue tests on grouted connection segment specimens in offshore wind turbine structures considering water ingression

Grouted connections (GCs) are widely used to connect superstructures and driven piles in offshore wind turbine structures. They resist fatigue loading in marine splash zones and even submerged environments. In this paper, six GC segment specimens were designed and tested under fatigue loading in both the air and water ingression conditions. The results in the air condition showed that for the specimens with lower loading ranges, the strain distributions and residual displacements stabilized after 20 thousand load cycles. These conditions persisted until the end of the test with two million cycles, with only a few tiny cracks appearing on the grout material surface. Meanwhile, wide cracks and grout material exfoliation were found in specimens with higher loading ranges. The residual displacement accumulated gradually, which eventually caused the termination of the test when it reached 5 mm after 1.3 million cycles. The results in the water ingression condition showed that the water had entered into the micro-cracks of the grout material, which severely degraded the fatigue behavior of the GC specimens. Even in lower loading ranges, specimens W-1 and W-2 only endured 0.264 million and 64 thousand load cycles before the displacement of the top clamp reached −10 mm. Compared with two specimens tested in the air, with a total displacement of less than −0.7 mm after two million load cycles, the severe deteriorating effect of water ingression on the fatigue behavior of GCs was apparent.