铜管在船舶海水管系中的腐蚀

结合系列船舶设计、建造及维修实例,对铜管在船舶海水管系中出现腐蚀的现象进行了同型船对比调查,对铜管腐蚀机理进行了分析,结合分析结果对出现铜管腐蚀的船舶进行了针对性的考察找到原因,提出了相应解决方案,并对后续船舶海水管系设计提出了建议。     

挠性接管对管壁弯曲振动的隔离性能分析

采用分析软件ANSYS就理想情况下袖套式挠性接管在不同的边界条件和布置情况下，对管路中沿管壁传播的弯曲振动的隔离性能分析表明，挠性接管在大部分频段上能有效的隔离弯曲振动，但也有可能使振动放大，这与其边界条件和布置情况密切相关，由此对挠性接管的布置安装提出建议.     

石油钻井平台输油钢管开裂原因分析

通过金相检验,化学成分分析以及扫描电镜分析,石油钻井平台用钢管的早期失效原因是焊缝发生海水电偶腐蚀和缝隙腐蚀造成。     

大型LNG船玻璃钢压载水管道应力校核方法

玻璃钢管作为大型液化天然气(LNG)船压载水管道,在其应用过程中易出现部分管道破裂以及管道支架损坏的问题,针对该问题,以某大型LNG船为例,采用管道应力分析软件CAESARII建立压载水系统玻璃钢管道有限元模型。根据实际建造营运方式,考虑船舶运动加速度、船体变形、温度和压力等载荷,确定能覆盖所有建造运营条件的载荷工况。采用ISO 14692标准作为大型LNG船玻璃钢压载水管应力校核设计的标准,分析压载水管道的应力水平以及作用在管道支架上的负荷,对应力超标处的管道进行优化布置,对承受大负荷的管道支架进行结构加强设计。实船应用结果表明,该方法的应用效果良好,可推广到其他类型船舶的玻璃钢压载水管道系统的设计中。     

Local structural analysis of flexible pipes subjected to traction,torsion and pressure loads

Helically armored cables or pipes find a wide range of applications as structural members in engineering. An example of this is the increasing use of flexible pipes in the oil offshore production. Although keeping a geometrical similarity with other helically armored structures such as wire ropes and ACSR conductors, and borrowing from them a useful methodology for the structural analysis, some care must be taken in order not to indiscriminately use an approach which was not thought for a flexible pipe: internal and external pressures, for instance, are a great concern in the analysis of flexible pipes, but obviously not for wire ropes. This work aims at giving some additional contribution to the structural response of flexible pipes when subjected to axisymmetric loads, including the effect of both internal and external pressure in pipe displacements. Derivation of linear operators, relating the stress-resultants to their related displacements or deformations in each of the layers of the pipe, as well as the process of deriving an analogous linear operator to represent the behavior of the pipe as a whole, are clearly presented, highlighting interesting mathematical aspects and their associated physical meaning. A numerical case study of a 2.5″ flexible pipe subjected to traction and internal pressure is also presented and discussed.     

The impact of periodic axial loads on nonlinear dynamic instability behavior of Inconel 625 pipes

In various engineering fields like aerospace and aircraft structures or marine and offshore platforms, constitutive material of critical components should be made of specific materials that can work properly in the required workspace. Such materials must have excellent properties such as high mechanical strength as well as great resistance to corrosion, oxidation, and creep. Inconel 625 is a superalloy that is chosen as constitutive material of critical components due to its great abilities. On the other hand, since investigating Inconel 625 pipe has not been done yet, different mechanical characteristics of using structures made of Inconel 625 should be assessed. Additionally, doing so would be necessary to gather information for current industrial affairs and also future investigations. Therefore, the nonlinear dynamic instability response of axially loaded Inconel 625 pipes is investigated in the current article. The pipe structure is modeled via the Donnell shell theory and nonlinear von Kármán theory. The motion equations of pipes are established by applying the Hamiltonian approach. Then, in order to alter the nonlinear derived partial differential equations into the Mathieu-Hill equation, both Navier's solution and Airy stress function are implemented. Additionally, the amplitudes of steady-state oscillation of the Inconel 625 pipe are determined by employing Bolotin's method. Eventually, the impacts of various effective parameters on the nonlinear dynamic behaviors of Inconel 625 pipes are evaluated. The results indicate static and dynamic load factors possess a remarkable effect on instability exciting areas and steady-state vibration amplitudes of pipe. Moreover, the dynamic instability response of the pipe is dependent on the radius-to-thickness and length-to-radius ratios, and also how the ratios are affected depends on the wave number.     

“商城”轮海水冷却管系的腐蚀及其保护技术的研究

通过实船试验，探测船舶海水冷却管系腐蚀的主要原因及解决管系腐蚀的途径，提出解决管系腐蚀的实施技术方案。     

FEM-based evaluation of friction and initial imperfections effects on sandwich pipes local buckling

Sandwich pipes have been studied as one option to overcome the high pressure problems in deep and ultra-deep waters. They have become a possible alternative solution for submarine infrastructure due to its thermal insulation capacity. This contribute to preventing the pipeline from clogging due to the difference in temperature between reservoir fluids and water at the bottom of the sea. The pipelines in ultra-deepwater are continually exposed to severe operating conditions, such as the effect of high levels of external pressure that can cause local deformation or even collapse of the pipe. Thus, a greater understanding of the mechanical behavior of sandwich pipes is required. This paper presents a FEM-based evaluation of friction and initial imperfection effects on sandwich pipes local buckling. The non-linear evaluation was carried out in FEM of local buckling of two sandwich pipes, with polypropylene and cement as filled annular material. The influence of initial imperfections and the degree of friction, between the annular material and the steel pipes, as well as geometric variations of the pipe were considered. The numerical simulations results indicate a capacity to withstand ultra-deep waters collapsing pressures, around 3000 m, either for polypropylene or cement filled annular material model. In addition, the results indicate that the collapse pressure is inversely proportional to the increase in annular thickness and directly proportional to the decrease in friction which have an impact and contribution on the carrying capacity of the sandwich pipe. Further research will consider a design of experiments analysis of reported effects for different diameter-to-thickness ratios.     

Axisymmetric structural behaviours of composite tensile armoured flexible pipes

To address the weight and corrosion challenge in deep-water, replacing the steel tensile armour in flexible pipes with composite materials is an alternative conceptual approach. An axisymmetric structural responses model is built for this novel composite armoured flexible pipe, with interlayer gaps that may occur in the unbonded structure considered through an iterative algorithm. The tensile strength of steel and composite armoured pipes are predicted based on different constitutive relations of steel and composite. Essential quantities are obtained, such as tensile stiffness, deformations of each layer and interlayer gaps or contact pressures. Considering the helix form of carcass and pressure armour, a finite element model is established for the verification of the theoretical model. Case study shows that the tensile stiffness of flexible pipe is overestimated with the interlayer gap ignored. Compared with steel armoured flexible pipe, the composite armoured pipe, whose tensile stiffness decreases less as external pressure increases, meanwhile has higher values of tensile ultimate strength and torsion stiffness. Some suggestions about fiber types and volume fraction for composite tensile strips are given to ensure good performance of axial tensile strength and stiffness.     

Dynamic behavior of conveying-fluid pipes with variable wall thickness through circumferential and axial directions

In addition to the traditional hollow circular sections used in marine structures, other hollow sections have attracted the attention of architects and design engineers due to their mechanical characteristics such as torsional rigidity and local strength against impact loading. The purpose of this study is to investigate dynamic response of pipes conveying fluid with variable wall thickness through both circumferential and axial directions. Pipes with variable wall thickness have different flexural rigidities about two different principal axes. This property allows these pipes to be oriented efficiently, meet various design requirements and resist the applied loads. The results of this investigation provide a better insight into the physics and dynamic behavior of non-circular pipes conveying fluid. Two different geometries are studied, (i) the pipe is assumed with a general non-circular cross section with variable wall thickness along the circumferential direction, (ii) both inner and outer boundaries of the pipe cross section are assumed to be circles whereas the wall thickness of the pipe along axial direction is varied with a specified function. The governing differential equations of the problem are derived using Timoshenko beam theory with the effect of shear deformation included in the formulation. The discretization of the problem domain is done using the finite element method. Consequently, a modal analysis is employed to calculate the critical flow velocities of the pipe with clamped-clamped end conditions. The effects of different cross sections on the critical flow velocity are investigated. The importance of Coriolis forces on the presence of coupled-mode flutter and re-stabilization point are also discussed for different values of mass ratio.     

A finite element methodology for birdcaging analysis of flexible pipes with damaged outer layers

Flexible pipes are commonly exposed to damages on the outer layers due to abrasion with seafloor or improper installation and operation, which may render them vulnerable to birdcaging failures. This paper presents a finite element model for the residual axial compressive strength evaluation of a flexible pipe with local damage on the outer layers. The elastoplastic nonlinearity of tensile armour steel layers and hyperelasticity of polymeric outer sheath are taken into account. This model is verified against existing test data. Parametric studies are then performed by varying the damage size in either the pipe axial or circumferential directions. The flexible pipe axial resistance, deformations, as well as the tensile armour wires layers stress states near the damaged section under different damage and axial compression conditions are discussed. The case studies show that damage on the outer layer, especially the anti-birdcage tape layer, is highly detrimental to flexible pipe residual strength against axial compression. The present results and discussions are instructive in understanding the flexible pipe birdcaging mechanism.     

An investigation on flexible pipes birdcaging triggering

An investigation on triggering mechanisms for the birdcaging failure mode of flexible pipes, used in offshore oil and gas production, is carried out. From previous experimental observations, a conjecture is made: the local axisymmetric instability of the external plastic layer, caused by the high radial loading which is internally applied due to the helical armor wires tendency to expand when the pipe is subjected to compression, would be this trigger. A simple instability onset criterion for the external plastic layer, namely, the polymer intrinsic yielding limit stress, is proposed and assessed, analytically, numerically and experimentally for HDPE tubes. Then, previous birdcaging experimental observations are investigated further, focusing on the flexible pipe external plastic layer, to assess the proposed criterion. Strong evidences of validity are obtained.     

FH-1高聚物复合管在舰船海水管系中的应用

FH-1高聚物复合管具有优良的耐腐蚀性、防污性、高分子聚合物高阻尼特性和高性价比的优点,使其在舰船海水管系中的应用前景非常大.在收集了海军主要海水管系材料应用情况的基础上,对存在的问题进行了分析,通过与铜镍合金管（B10）和环氧树脂涂塑管比较,阐述了FH-1高聚物复合管在未来舰船海水管系使用中的优势.     

铜镍合金管在舰船海水管系中的应用

铜镍合金管（B10）耐海水冲刷腐蚀性能优良,腐蚀的温度敏感性较低,且具备优良的抗污性能,已在舰船海水管系中大量应用。在收集了铜镍合金管在舰船海水管系中的应用情况的基础上,对存在的问题作了分析,并对今后的海水管路设计提出了建议。     

金属冷却水管对船闸闸首底板冷却效果分析

将混凝土坝中广泛应用的冷却水管技术引入到船闸结构的温控中。通过在边底板中埋设金属冷却水管与未采用相应措施的边底板及中底板进行对比,分析冷却水管对闸首底板的温控效果。结果表明,冷却水管可显著改善底板混凝土内部的温度分布,对降低内外温差和温度应力起到较为明显的效果。     

基于MIDAS的大体积混凝土冷却水管布置方案研究

为有效发挥大体积混凝土结构中冷却水管的控温作用,利用有限元软件MIDAS/CIVIL,对埋设冷却水管的大体积混凝土的温度场进行计算,分析水管布置形式,水管直径、管距、长度,冷却水流量等因素对温度场的影响,并综合考虑冷却效率和施工成本,提出较为合理的冷却水管布置方案。     

钢骨架塑料复合管材在海洋平台的应用

复杂多变的海洋环境和输送不同的工况介质，对于金属管线的内、外壁均有千差万别的腐蚀影响．腐蚀事故与案例不胜枚举，在海洋石油领域早已引起关注。钢骨架塑料复合管的综合性能较好，应用于海洋石油平台海水、注水等系统，业已成为碳钢管线比较合适的替代材料。     

平衡式弧形体挠性接管的缠绕模型研究

为了保证挠性接管在使用过程中的安全性,需要对其进行平衡性设计。提出一种新型弧形体挠性接管的设计方法。采用直管内部加压、两端向内挤压的方法进行弧形体挠性接管成型,通过对纤维帘线进行建模,确定直管对应于不同帘线缠绕角的长度;采用有限元方法计算确定满足平衡性要求的直管帘线缠绕角。通过合理设计以保证弧形体挠性接管具有足够的平衡性。     

海水介质下铜合金空冷器管失效原因分析

某型柴油机空气冷却器在服役过程中发现铜管腐蚀泄漏,铜管已经由内壁向外壁腐蚀穿孔。文中采用化学成分分析、金相分析、显微硬度测试、腐蚀表面形貌分析(SEM和EDS)等方法对空冷器管的腐蚀失效原因进行分析,结果表明:海水介质下,海洋生物在管内壁的沉积以及海水中腐蚀性氯离子、硫离子与铜基体引起微电池反应是空冷器管腐蚀穿孔的主要原因,并提出了相应的腐蚀控制建议。     

On the effect of the ply stacking sequence on the failure of composite pipes under external pressure

The use of high performance structural composites has become very important over the last decades, especially where weight is an essential factor. Particularly in the oil and gas industry, several designs of composite pipes for deep water applications have been recently proposed as competitive solutions against traditional steel pipes. Thus, it is important to assess the performance of composite pipes under high external pressure in order to avoid pipe failure or overconservative designs. In this paper, experimental tests of different composite pipe configurations are performed and then compared to analytical and numerical predictions. Unlike the case of internal pressure loads, the collapse pressure of composite pipes depends on the initial ovality and on the ply stacking sequence. The collapse resistance of different composite pipes is firstly studied through simplified analytical equations combined with different failure criteria. Then, a finite element model is developed using a progressive failure criterion [1]. Both analytical and numerical failure predictions were compared to experimental tests carried out on four composite pipes produced with different ply stacking sequence by the filament winding method [2]. An experimental-numerical-analytical comparison shows that numerical and analytical models provide results in good agreement with those obtained experimentally. Finally, a parametric analysis is carried out to show the effect of ovality and ply stacking sequence on the failure pressure of composite pipes.