钢带软管内压和弯曲研究

复合材料管已成为管道发展的热点和趋势。文中对钢带软管在同时受到内压和弯曲组合载荷作用下的力学性能进行了研究。基于建立的钢带软管的环向和径向力学平衡方程,提出了不同弯曲半径下该种类型管道的爆破压力理论计算方法。文中还进行了有限元数值模拟,并与理论计算结果对比分析,分析结果表明文中提出的爆破压力计算方法可作为此类管在同时受到内压及弯曲组合载荷作用下的通用算法,为解决此类工程问题提供重要参考。     

横骨架式结构装载钢卷的直接强度评估

目前的结构规范中对于装载钢卷的结构构件尺寸要求仅针对纵骨架式结构。但在实船设计时,仍有部分内底（如管弄）和底边舱区域会采用横骨架式甚至混合骨架式结构布置。文章基于协调共同结构规范关于纵骨架式结构装载钢卷时计算的理论背景,采用有限元法,探讨和建立一种可行的横骨架式结构装载钢卷的直接强度评估方法流程。经实船算例分析验证了方法的可行性和合理性,表明该方法具有实际工程价值。     

基于半数值方法的脐带缆拉弯能力曲线分析研究

水下生产系统脐带缆连接于水上主控站与海底管汇控制执行器之间,在安装和在位运行时脐带缆的受力情况复杂,其中工作内压下拉伸与弯曲组合形式的荷载是脐带缆承受的最显著工况之一,因此分析缆体截面拉-弯性能曲线有着重要的工程指导意义。文章首先采用理论公式对脐带缆内部关键构件钢管进行拉伸和弯曲荷载下受力分析并得到应力应变响应;同时构建脐带缆二维精细数值模型,考虑构件之间的相互作用与摩擦,分析径向外压与工作内压共同作用下缆体截面应力分布情况。通过提取钢管上热点应力并与理论结果相结合得到相应的拉—弯能力曲线。其结果同传统理论方法比较更加保守可信,可确保脐带缆在安装和在位工作时的安全运行。同时,为海洋工程管缆结构抗荷载能力设计提供一条可行途径。     

Through-wall yield ductile burst pressure of high-grade steel tube and casing with and without corroded defect

Service environment of tube and casing in deep and ultra-deep well is getting more and more complicated, and the internal pressure applied to tube and casing is higher, so that the high-grade steel tube and casing (HGTC) made of ductile material is widely used. Obviously, the calculation of ductile burst pressure for HGTC is one of the key factors in design and important to safe and efficient development of unconventional oil and gas resources. Here, based on the failure principle of through-wall yield and unified yield criterion, the unified formula of through-wall yield ductile burst pressure (TYBP) for tube and casing under practical service condition which can be used to calculate TYBP of API HGTC and non-API HGTC accurately and reasonably by using true material parameters, has been deduced in this paper with due consideration of the effect of Bauschinger effect (BE), material hardening and intermediate principal stress (IPS) on the TYBP, by which the influence rules of BE, IPS and yield criterion on TYBP of tube and casing have been investigated.（The effect of lattice effect (BE), material hardening and intermediate principal stress (IPS) on TYBP is accurately and reasonably derived from non-API HGTC by using real material parameters. The value of BE, IPS and the TYBP yield criterion of pipe and casing are studied. Eight kinds of classic through-wall yield ductile burst formulas for tube and casing made of new material have been be derived from a series of yield criterion, by which TYBP model of HGTC with and without corrosion defect has been established based on weighted twin shear stress yield criterion. The calculation results of TYBP model presented by this paper are the closest to the full-scale burst experimental data than the other burst models, which can provide an important reference for burst pressure design and estimation of HGTC in deep and ultra-deep well.     

FEM-based evaluation of friction and initial imperfections effects on sandwich pipes local buckling

Sandwich pipes have been studied as one option to overcome the high pressure problems in deep and ultra-deep waters. They have become a possible alternative solution for submarine infrastructure due to its thermal insulation capacity. This contribute to preventing the pipeline from clogging due to the difference in temperature between reservoir fluids and water at the bottom of the sea. The pipelines in ultra-deepwater are continually exposed to severe operating conditions, such as the effect of high levels of external pressure that can cause local deformation or even collapse of the pipe. Thus, a greater understanding of the mechanical behavior of sandwich pipes is required. This paper presents a FEM-based evaluation of friction and initial imperfection effects on sandwich pipes local buckling. The non-linear evaluation was carried out in FEM of local buckling of two sandwich pipes, with polypropylene and cement as filled annular material. The influence of initial imperfections and the degree of friction, between the annular material and the steel pipes, as well as geometric variations of the pipe were considered. The numerical simulations results indicate a capacity to withstand ultra-deep waters collapsing pressures, around 3000 m, either for polypropylene or cement filled annular material model. In addition, the results indicate that the collapse pressure is inversely proportional to the increase in annular thickness and directly proportional to the decrease in friction which have an impact and contribution on the carrying capacity of the sandwich pipe. Further research will consider a design of experiments analysis of reported effects for different diameter-to-thickness ratios.     

浅水超大型FPSO振动声学分析

对浅水超大型浮式生产储油船(FPSO,F loating Production Storage and O ffload ing)高频域振动声学数值分析问题进行了研究。探讨了基于MSC/NASTRAN软件的结构分析模型与基于ESI/AUTOSEA2004软件的声学分析模型间的转换建模方法,进而快速建立了浅水超大型浮式生产储油船声学统计能量分析模型。与声学有限元和边界元方法相比,统计能量分析方法(SEA,statistical energy analysis)适合于解决高频域复杂系统动力学问题,尤其是含有高模态密度的弱耦合动力学问题。数值计算了全船与典型舱室声压分布,为FPSO声学设计和噪声控制提供依据。     

纵筋环肋圆柱壳结构理论与试验研究

在对纵筋环肋圆柱壳结构进行理论分析的基础上,建立了该结构的力学和数学模型,得出计算公式。采用理论设计公式和有限元仿真计算设计一个大比例的舱段模型,并对该模型进行外压试验。通过对理论计算结果、有限元仿真计算结果和试验数据进行对比分析,认为环肋纵筋结构能显著提高结构的承载能力。     

Reliability analysis of ovalized deep-water pipelines with corrosion defects

The accurate assessment of the remaining strength of corroded pipes is a subject that has been increasingly investigated over the past decades. This is because of the risk of significant social, economic, and environmental effects that may be caused by an accident. The finite element method has been successfully used to predict the collapse pressure considering external load. It was also used in this study. The literature primarily focused on the corroded pipes subjected to internal pressure. In this study, the out-of-roundness (ovalization) of the pipe was considered to evaluate the collapse pressure. Uncertainties should be incorporated into a computational model to assess the reliability of corroded pipes. Three methods for evaluation of the probability of failure were used: the first-order reliability method (FORM), traditional Monte Carlo (MC), and a new proposed methodology that combines MC results with the kernel density estimation method (MCkde). The probability of failure of ovalized corroded pipes subject to external pressure was computed. The results exhibited a good agreement between FORM and MCkde method. The statistical importance of each random variable was observed and the results were compared with those from intact ovalized pipes. The computation cost of the MC method with numerical simulation limits its use to the application under study. Solutions using the FORM and MCkde methods exhibited good agreement with those of the full MC method. However, the computational effort of the latter was independent of the stochastic dimension, and it was a derivative-free method. As expected, in general, the solutions based on empirical methods were conservative.     

焊接残余应力对深潜器耐压球壳承载能力的影响

耐压球壳通常采用焊接方式将两个半球壳连接成整球,在焊缝处产生的接近材料屈服强度的焊接残余应力对球壳的承载能力有多大的影响,是否需要做焊后消除残余应力处理,将直接影响球壳的安全性和生产成本。而现有对球壳极限强度计算,无论是理论计算还是数值计算,均只考虑了球壳初始缺陷中的几何缺陷对球壳极限强度的影响。该文将在现有的耐压壳极限强度设计公式基础上,采用数值计算的方法对耐压球壳的焊接过程进行数值模拟,得到焊后球壳的焊接残余应力分布,并在此基础上考虑残余应力对球壳极限强度的影响,结果表明,对于大潜深厚球壳,焊接残余应力对耐压球壳承载能力影响不显著,为大深度潜器耐压球罐是否需做焊后消除残余应力处理提供了一定的参考依据。     

钢管桩桩头剪力键间距优化设计

在码头和深海工程中常采用剪力键连接钢管桩与上部结构,以提高钢管桩的承载力及结构整体性。剪力键的间距是影响钢管桩桩头受力性能的重要影响因素。以桩头带两个剪力键的钢管桩为研究对象,建立8组有限元模型,利用Gebman试验报告中的试验值与数模值进行对比。结果表明:1)试验值与数模值误差较小,且变化趋势一致。2)钢管桩承载力和钢管桩桩头复合刚度随着剪力键间距的增大先增加后减小,剪力键间距介于1. 0D～1. 2D时,钢管桩整体受力性能最好。3)剪力键的最优设计间距始终在1. 0D附近,随着桩径的增加,剪力键的最优设计间距可适当减小。其研究成果为实际工程中钢管桩桩头剪力键的设计提供了重要的参考。     

Prediction of slamming pressure considering fluid-structure interaction. Part II: Derivation of empirical formulations

This is Part II in a series of papers. Part I [1] investigated the slamming responses of flexible flat stiffened steel and aluminum plates using the nonlinear explicit finite element code LS-Dyna with the Multi-Material Arbitrary Lagrangian-Eulerian (MMALE) solver. Subsequently, a simplified finite element FSI model of water hitting structures that is realistically close to the slamming phenomenon occurring on the bottom part of offshore structures was proposed. The proposed FSI methodology presented in Part I was verified by comparison with the relevant test data. It was evident that the use of the proposed numerical method presented in Part I was very effective for a benchmarking investigation of slamming load considering the hydroelastic effect. However, the method required much effort in terms of computation time and power analysis resources. The present study, Part II, aimed, as an alternative to the FSI analysis approach, to develop empirical formulae for prediction of slamming loads acting on deformable flat stiffened plates used in marine applications. This paper begins by describing the limitations of the existing approaches based on theoretical, experimental and even numerical studies conducted in the past for estimation of slamming loads. Next, it presents, based on the simulation methodology developed in Part I, rigorous parametric studies that had been performed on actual scantlings of marine-seagoing structures. The effects of structural geometry and water impact velocity on slamming pressure are then investigated in detail. Subsequently, the parametric results are analyzed and utilized to derive empirical formulations for the prediction of slamming loads acting on flat stiffened plates of marine structures. The accuracy and reliability of the proposed formulations are established by comparison with the results of the test and other existing formulations. The proposed formulations are expected to be used for the purposes of the design without any time-consuming FSI analysis of advanced and optimal structures that are robust to slamming.     

A theoretical calculation method of irregular bridge span pontoon connected by elastic hinges

In this paper, a theoretical calculation method that can be generally applied to responses analysis of irregular bridge span pontoon connected by elastic hinges was proposed based on the elastic foundation beam theory. This method can solve the displacements, rotation angles, bending moments and shear forces of pontoon bridge under vertical static loads. By comparing with the experimental and numerical results in other researches, the correctness and universality of theoretical method are verified. The main response characteristics of the pontoon bridge under vertical static loads are further investigated based on a detailed case study, which contrasts the results of three methods including the theoretical method in this paper, AQWA software and FEM. The results reveal that the rotation stiffness of elastic hinges has a great influence on the responses of the pontoon bridge. The elastic deformation of the pontoon units can be ignored when the rotation stiffness of hinges is small, while it needs to be considered seriously when the rotation stiffness of hinges reaches a certain value. Besides, the flexural rigidity of pontoon bridge also has a sensitive influence on the numerical results. The theoretical method can provide for the optimal design of the pontoon bridge and has significant engineering application prospects.     

水锤冲击时管路系统流固耦合响应的特征线分析方法研究

本文以Wiggert 和Hatfield[3]的特征线分析方法为基础,研究管路在水锤冲击下考虑泊松耦合时流体和结构的瞬态响应.推导了分别对应于管中流体压缩波和管壁中纵波的特征关系式和相容方程,并联合采用空间插值和显式时间插值进行数值求解.针对经典的水锤压力冲击的算例,将边界和初始条件离散化,编制了MATLAB程序进行计算,获得管道中流体压力和流速及轴向应力和振动速度的时程曲线,计算结果与理论分析相当吻合.根据计算结果,提出了对于实际管路设计和水锤防护有益的结论.鉴于特征线法本身的优势,有望在管路系统抗冲击设计分析和防护研究中得到进一步的应用.     

Axisymmetric structural behaviours of composite tensile armoured flexible pipes

To address the weight and corrosion challenge in deep-water, replacing the steel tensile armour in flexible pipes with composite materials is an alternative conceptual approach. An axisymmetric structural responses model is built for this novel composite armoured flexible pipe, with interlayer gaps that may occur in the unbonded structure considered through an iterative algorithm. The tensile strength of steel and composite armoured pipes are predicted based on different constitutive relations of steel and composite. Essential quantities are obtained, such as tensile stiffness, deformations of each layer and interlayer gaps or contact pressures. Considering the helix form of carcass and pressure armour, a finite element model is established for the verification of the theoretical model. Case study shows that the tensile stiffness of flexible pipe is overestimated with the interlayer gap ignored. Compared with steel armoured flexible pipe, the composite armoured pipe, whose tensile stiffness decreases less as external pressure increases, meanwhile has higher values of tensile ultimate strength and torsion stiffness. Some suggestions about fiber types and volume fraction for composite tensile strips are given to ensure good performance of axial tensile strength and stiffness.     

高压周隙密封三维热弹流理论研究

对高压周隙密封开展三维热弹流理论研究,在润滑理论基础上建立密封理论计算模型,采用有限差分法和有限元法对偏微分控制方程组进行数值求解.计算掌握了不同转速、进油压力和间隙条件下高压周隙密封的性能,分析比较了上述不同几何工况条件下高压周隙密封性能变化规律.     

基于双模量理论的高强度钢环肋圆柱壳 总体稳定性塑性修正方法

文章基于矩形截面压杆的双模量理论和高强度钢的材料弹塑性本构关系,建立了环肋圆柱壳结构总体稳定性塑性修正曲线及修正方法,结果表明,模型的计算结果与静水外压试验测得的塑性失稳压力值及有限元结果符合情况较好,压杆双模量理论模型虽然和环肋圆柱壳实际结构存在差异,但由此得到的塑性修正方法仍具有较好的工程精度,在应用于高强度钢环肋圆柱壳总体稳定性计算时适应性好,且形式简单,便于运用。     

多作业状态下近海油气管线的力学分析及软件

在近海管线的铺设、安装、使用过程中有多种作业状态：在位、悬跨、挖沟、提吊、铺管等。各种状态下管线的受力特点不同，加上管线结构、海况和海底土壤等因素又都很复杂，所以近海管线的强度分析难度大、内容多。分别采用解析方法、数值方法（有限元法、打靶法）和二者结合来解决理论上的（如几何非线性、动边界等）、实用性方面的难点。在理论分析的基础上，编制了符合产业部门工程师使用要求的近海管线强度分析软件。介绍了该软件进行力学分析时采用的理论以及软件界面。     

LNG接收站大直径钢管桩内取水泵站优化研究

采用三维有限体积法和无结构网格,对不同进水条件下钢管桩内水泵的进水流态进行了数值模拟研究。结果表明优化了离岸式LNG取水泵站采用大直径钢管桩内取水方案的钢管桩尺寸、开孔形式、布置高程及水泵类型等参数,减小了水泵吸水管内横向流速,抑制了涡流强度,改善了水泵的进水条件。为取水口物模试验及其初步设计提供了相关参数和依据。     

基于优化算法的锚泊系统设计数值方法

港口系泊系统的设计关系到船舶停靠的安全问题,是船舶与海洋工程研究的热点之一,以往的研究中,对于动荷载的考虑较少。在动荷载的基础上研究港口系泊系统的设计,首先,分析了港口系泊系统主要组成的钢管、钢桶、重物球、电焊锚链和抗拖移锚的受力情况;然后,基于物体受力平衡方程以及悬链线模型建立了系统受力模型,采用遗传算法进行数值模拟求解;最后,通过MATLAB编程得出了在不同情况下钢桶、钢管的倾斜角度、锚链形状、浮标的吃水深度和游动区域,并讨论了各影响因素对系泊系统组成部分的影响程度。     

船底座礁实验数值模拟中选择参数影响研究

非线性有限元方法是分析船舶碰撞和搁浅问题的一个强有力工具,但是数值模拟结果的可靠性很大程度上依赖于对工程问题的恰当处理和有限元软件中主要参数的准确控制.本文以某单壳船底结构准静态座礁实验结果为例,用非线性有限元软件LS-DYNA进行数值模拟,研究了下列选择参数对单壳船底结构抗撞性的影响:边界条件;船底结构的材料模型;壳单元类型;船底结构与礁石模型之间的摩擦系数;船底结构的残余应力.通过比较计算结果的碰撞力曲线,能量吸收曲线来评价这些参数对数值模拟的影响并给出了一些建议.