Design optimization of a TetraSpar-type floater and tower for the IEA Wind 15 MW reference wind turbine

We present an optimization study for the conceptual design of wind turbine floaters of the TetraSpar type. The optimization variables include all geometric dimensions of the floater, keel, mooring lines and tower design. A gradient based optimization method is applied to a mass proportional objective cost function. The objective function accounts for the different weight components of the floater, including secondary steel, the wind turbine tower, and the mooring system. A frequency domain response method is utilized, so that each design evaluation also takes into account the dynamic response for 12 wind speeds with associated wave conditions. Nineteen constraints are applied for static and dynamic response, natural frequencies, and fatigue at the bottom of the tower. Two reference designs are presented, namely one with a soft–stiff tower and one with a stiff–stiff tower. Due to the anti-phase coupling of the floater pitch and tower vibration, the soft–stiff tower needs a stronger floater stiffness in pitch. This design thus has a larger water plane area moment than the more compact stiff–stiff floater, which is found to be the least economical. A constraint analysis is next presented based on Lagrange multipliers and a relative cost index. We find that the strongest cost influence is exerted by the 3P tower frequency constraint for the stiff-stiff and soft-stiff designs. Finally, a third design variant with a free optimizable tower frequency is introduced. This design is found to be 11% cheaper than the soft–stiff design and highlights the potential cost savings of tower designs within the 3P region.     

Semi-submersible wind turbine hull shape design for a favorable system response behavior

Floating offshore wind turbines are a novel technology, which has reached, with the first wind farm in operation, an advanced state of development. The question of how floating wind systems can be optimized to operate smoothly in harsh wind and wave conditions is the subject of the present work. An integrated optimization was conducted, where the hull shape of a semi-submersible, as well as the wind turbine controller were varied with the goal of finding a cost-efficient design, which does not respond to wind and wave excitations, resulting in small structural fatigue and extreme loads.The optimum design was found to have a remarkably low tower-base fatigue load response and small rotor fore-aft amplitudes. Further investigations showed that the reason for the good dynamic behavior is a particularly favorable response to first-order wave loads: The floating wind turbine rotates in pitch-direction about a point close to the rotor hub and the rotor fore-aft motion is almost unaffected by the wave excitation. As a result, the power production and the blade loads are not influenced by the waves. A comparable effect was so far known for Tension Leg Platforms but not for semi-submersible wind turbines. The methodology builds on a low-order simulation model, coupled to a parametric panel code model, a detailed viscous drag model and an individually tuned blade pitch controller. The results are confirmed by the higher-fidelity model FAST. A new indicator to express the optimal behavior through a single design criterion has been developed.     

浮式海上风力机运动性能和锚泊系统(英文)

The development of offshore wind farms was originally carried out in shallow water areas with fixed(seabed mounted) structures.However,countries with limited shallow water areas require innovative floating platforms to deploy wind turbines offshore in order to harness wind energy to generate electricity in deep seas.The performances of motion and mooring system dynamics are vital to designing a cost effective and durable floating platform.This paper describes a numerical model to simulate dynamic behavior of a new semi-submersible type floating offshore wind turbine(FOWT) system.The wind turbine was modeled as a wind block with a certain thrust coefficient,and the hydrodynamics and mooring system dynamics of the platform were calculated by SESAM software.The effect of change in environmental conditions on the dynamic response of the system under wave and wind loading was examined.The results indicate that the semi-submersible concept has excellent performance and SESAM could be an effective tool for floating wind turbine design and analysis.     

Model test investigation of a spar floating wind turbine

Several floating wind turbine designs whose hull designs reflect those used in offshore petroleum industry have emerged as leading candidates for the future development of offshore wind farms. This article presents the research findings from a model basin test program that investigated the dynamic response of a 1:50 scale model OC3 spar floating wind turbine concept designed for a water depth of 200 m. In this study the rotor was allowed to rotate freely with the wind speed and this approach eliminated some of the undesirable effects of controlling wind turbine rotational speed that were observed in earlier studies. The quality of the wind field developed by an array of fans was investigated as to its uniformity and turbulence intensity. Additional calibration tests were performed to characterize various components that included establishing the baseline wind turbine tower frequencies, stiffness of the delta type mooring system and free decay response behaviour. The assembled system was then studied under a sequence of wind and irregular wave scenarios to reveal the nature of the coupled response behaviour. The wind loads were found to have an obvious influence on the surge, heave and pitch behaviour of the spar wind turbine system. It was observed from the experimental measurements that bending moment at the top of the support tower is dominated by the 1P oscillation component and somewhat influenced by the incoming wave. Further it was determined that the axial rotor thrust and tower-top shear force have similar dynamic characteristics both dominated by tower’s first mode of vibration under wind-only condition while dominated by the incident wave field when experiencing wind-wave loading. The tensions measured in the mooring lines resulting from either wave or wind-wave excitations were influenced by the surge/pitch and heave couplings and the wind loads were found to have a clear influence on the dynamic responses of the mooring system.     

Study on a new method for installing a monopile and a fully integrated offshore wind turbine structure

This paper presents a preliminary technical feasibility study on a new methodology proposed for installing a monopile-based bottom supported offshore wind turbine structure. The concept is developed to address the problem of “waiting for a suitable weather window” which is commonly faced by the existing installation methods that uses a typical jack-up platform. In the methodology, a floating vessel along with a floatable subsea structure fitted with a hull on the top, hereafter named SSIP (subsea structure for installing a pile), is proposed first to install a monopile. Then the same structure is used to carry an FIUS (fully integrated upper structure) of an offshore wind turbine, which is characterized by a telescopic tower, and install it over the monopile by using an FOP (float-over-pulling) arrangement. Here, the installation methodologies are first briefly described along with the critical load cases associated with them. These load cases are then numerically studied for a significant wave height (H_S) of 2.5 m, and the results are summarized. For installing a fully integrated offshore wind turbine upper structure on a monopile foundation by the FOP method, two installation schemes are presented, and their dynamic characteristics are compared. It is shown that the proposed methodologies have potential to provide installation solutions which can be environmentally more robust compared to the existing method for installing an offshore wind turbine.     

半潜型浮式风机平台研究综述

介绍了半潜型浮式风机的发展现状,基于已有的概念设计方案提出了半潜型浮式风机平台的初步设计流程图和优化设计方向,综述了半潜型浮式风机平台在稳定性、水动力性能和强度分析等性能方面的研究,提出了在这些研究领域中有待进一步解决的问题。结果表明,目前半潜型浮式风机在技术上已是可行的,但高成本制约了大规模应用,因此需在技术和成本上进一步优化。     

Stochastic dynamic load effect and fatigue damage analysis of drivetrains in land-based and TLP,spar and semi-submersible floating wind turbines

This paper deals with the feasibility of using a 5 MW drivetrain which is designed for a land-based turbine, on floating wind turbines. Four types of floating support structures are investigated: spar, TLP and two semi-submersibles. The fatigue damage of mechanical components inside the gearbox and main bearings is compared for different environmental conditions, ranging from cut-in to cut-out wind speeds. For floating wind turbines, representative wave conditions are also considered. All wind turbines are ensured to follow similar power curves, but differences in the control system (integral to different concepts) are allowed. A de-coupled analysis approach is employed for the drivetrain response analysis. First, an aero-hydro-servo-elastic code is employed for the global analysis. Next, motions, moments and forces from the global analysis are applied on the gearbox multi body model and the loads on gears and bearings are obtained. The results suggest that the main bearings sustain more damage in floating wind turbines than on land-based. The highest main bearing damage is observed for the spar floating wind turbine. The large wave induced axial load on the main shaft is found to be the primary reason of this high damage in the spar wind turbine. Apart from the main bearings - which are located on the main shaft outside the gearbox - other bearings and gears inside the gearbox hold damages in floating wind turbines equal or even less than in the land-based turbine. It is emphasized that the results presented in this study are based on a drivetrain with two main bearings, which considerably reduces the non-torque loads on the gearbox.     

Dynamic analysis of a dual-spar floating offshore wind farm with shared moorings in extreme environmental conditions

The concept of a shared mooring system was proposed to reduce mooring and anchoring costs. Shared moorings also add complexity to the floating offshore wind farm system and pose design challenges. To understand the system dynamics, this paper presents a dynamic analysis for a dual-spar floating offshore wind farm with a shared mooring system in extreme environmental conditions. First, a numerical model of the floating offshore wind farm was established in a commercial simulation tool. Then, time-domain simulations were performed for the parked wind farm under extreme wind and wave conditions. A sensitivity study was carried out to investigate the influence of loading directions and shared line mooring properties. To highlight the influence of the shared line, the results were compared to those of a single spar floating wind turbine, and larger platform motions and higher tension loads in single lines are observed for the wind farm with shared moorings. The loading direction affects the platform motions and mooring response of the floating offshore wind farm. Comparing the investigated loading directions to the 0-deg loading direction, the variation of mean mooring tension at the fairlead is up to 84% for single lines and 16% for the shared line. The influence of the shared line properties in the platform motions and the structural responses is limited. These findings improve understanding of the dynamic characteristics of floating offshore wind farms with a shared mooring system.     

Time domain analysis procedures for fatigue assessment of a semi-submersible wind turbine

Long term time domain analysis of the nominal stress for fatigue assessment of the tower and platform members of a three-column semi-submersible was performed by fully coupled time domain analyses in Simo-Riflex-AeroDyn. By combining the nominal stress ranges with stress concentration factors, hot spot stresses for fatigue damage calculation can be obtained. The aim of the study was to investigate the necessary simulation duration, number of random realisations and bin sizes for the discretisation of the joint wind and wave distribution. A total of 2316 3-h time domain simulations, were performed.In mild sea states with wind speeds between 7 and 9 m/s, the tower and pontoon experienced high fatigue damage due to resonance in the first bending frequency of the tower from the tower wake blade passing frequency (3P).Important fatigue effects seemed to be captured by 1 h simulations, and the sensitivity to number of random realisations was low when running simulations of more than 1 h. Fatigue damage for the tower base converged faster with simulation duration and number of random realisations than it did for the platform members.Bin sizes of 2 m/s for wind, 1 s for wave periods and 1 m for wave heights seemed to give acceptable estimates of total fatigue damage. It is, however, important that wind speeds that give coinciding 3P and tower resonance are included and that wave periods that give the largest pitch motion are included in the analysis.     

Experimental study of the state-of-the-art offshore system integrating a floating offshore wind turbine with a steel fish farming cage

An innovative offshore system integrating a floating offshore wind turbine with a steel fish farming cage (FOWT-SFFC) has recently been developed by the two leading authors for offshore wind and aquaculture industry. The purpose of this paper is to investigate the dynamic responses of FOWT-SFFC subjected to simultaneous wind and wave actions in the harsh South China Sea environment by a series of model tests. The tests are conducted at the Tsinghua Ocean Engineering Basin with Froude scale of 1:30. In this paper, the similarity law and setup of model tests are given first. Then a series of calibration tests and identification tests are carried out to validate the capacity of wind generator and wave maker, and to identify the vibration frequencies of tower, the stiffness of mooring system, natural periods and system damping, motion response amplitude operators (RAOs) of FOWT-SFFC, and thrust-speed performance of the turbine in wave basin. After that, seakeeping tests are implemented for random waves, followed by a sequence of load cases including normal operating and extreme conditions. Constant wind speeds and random wind speeds are respectively considered in load combinations. The experimental results affirm the excellent seakeeping and dynamic performance of FOWT-SFFC. Existence of metal fish nets increases the damping of foundation's 6 degree-of-freedoms motions. Generally, the influence of nets on the dynamic responses is insignificant in wind sea states.     

海上半潜式浮式风机平台系泊系统对比研究

选取5MW-OC4深水半潜式浮式风机平台为参考模型,利用AQWA软件建立半潜式浮式风机平台模型,在频域范围内计算浮式风机平台运动响应,得到平台幅频响应曲线,以验证数值分析的可靠性。选取3种浮式风机平台系泊系统,对比研究系泊系统改变对浮式风机平台运动响应的影响规律,同时分析极端环境条件下单缆失效对浮式平台运动响应及系泊缆张力的影响。计算结果对浮式风机平台系泊系统的优化设计有一定的参考意义。     

Dynamic responses analysis of a 5 MW spar-type floating wind turbine under accidental ship-impact scenario

Ship impact against offshore floating wind turbine (OFWT) has been identified as one of the major hazards with the development of OFWTs. The dynamic responses of OFWTs under ship impact should be taken into consideration during the design phase. This paper addresses a study on the dynamic responses of an OFWT in ship collision scenarios. Firstly, a mathematical model for external mechanism of ship-OFWT collision scenario is developed. Secondly, this model is combined with an in-house programme, DARwind, which can be used to predict nonlinear dynamic responses of whole OFWT system in time-domain. With the newly combined analysis tool, simulation cases for different scenarios are conducted to investigate the nonlinear dynamic responses of OFWT system, including the cases of still water condition, wave-only condition and wind-wave condition. It is shown that in still water condition, the ship impact will more obviously change the responses of motions and mooring system, compared with those in wave and wave-wind conditions. In the wave-only condition, these motions responses of platform are suppressed by wave effect, but the tower vibration and tower top deformation are sensitive to ship collision. For the wave-wind combined condition, the motions increment in surge and pitch due to ship collision becomes smaller than that of wave-only condition, but yaw motion has a considerable variation compared with those of the other two conditions. Additionally, the blade tip deformation increment due to ship collision are analyzed and it is found that the edgewise tip deformation got more obvious increment than that of flapwise. To further asses the safety of OFWT, the acceleration at nacelle are analyzed because some equipment might be sensitive to acceleration. The analysis results indicate that even though the OFWT structure doesn't get critical damage by ship impact, the equipment inside may still fail to work due to the high value of acceleration induced by ship impact. The research outcomes can benefit the safety design of OFWT in the engineering practice.     

半潜浮式风机的动力响应分析

OC4半潜浮式风机综合性能较好，但其浮式基础结构质量和结构复杂性使其建造成本高昂，而WindFloat半潜浮式风机浮式基础具有结构简单、建造成本低和减摇效果好等优点，但是适应水深较小且只适合特定海域。结合OC4和WindFloat半潜浮式风机浮式基础的结构特点，针对200 m水深环境设计OC4-WindFloat半潜浮式风机基础。基于叶素理论、莫里森公式和势流理论，通过有限元软件对OC4-WindFloat半潜浮式风机的固有周期及风浪联合作用下的动态响应进行耦合分析，并与OC4半潜浮式风机结果进行对比研究。结果显示，OC4-WindFloat半潜浮式风机固有周期及动态响应均满足相关规定，且具有比OC4更低的建造成本，相比WindFloat可适用更深的海域。研究结果对于浮式基础型式研究有一定的指导意义。     

浮式风机气动-水动耦合特性数值模拟（英文）

The exploration for renewable and clean energies has become crucial due to environmental issues such as global warming and the energy crisis. In recent years,floating offshore wind turbines(FOWTs) have attracted a considerable amount of attention as a means to exploit steady and strong wind sources available in deep-sea areas. In this study, the coupled aero-hydrodynamic characteristics of a spar-type 5-MW wind turbine are analyzed. An unsteady actuator line model(UALM) coupled with a twophase computational fluid dynamics solver naoe-FOAM-SJTU is applied to solve three-dimensional Reynolds-averaged NavierStokes equations. Simulations with different complexities are performed. First, the wind turbine is parked. Second, the impact of the wind turbine is simplified into equivalent forces and moments. Third, fully coupled dynamic analysis with wind and wave excitation is conducted by utilizing the UALM. From the simulation, aerodynamic forces, including the unsteady aerodynamic power and thrust, can be obtained, and hydrodynamic responses such as the six-degrees-of-freedom motions of the floating platform and the mooring tensions are also available. The coupled responses of the FOWT for cases of different complexities are analyzed based on the simulation results. Findings indicate that the coupling effects between the aerodynamics of the wind turbine and the hydrodynamics of the floating platform are obvious. The aerodynamic loads have a significant effect on the dynamic responses of the floating platform, and the aerodynamic performance of the wind turbine has highly unsteady characteristics due to the motions of the floating platform. A spar-type FOWT consisting of NREL-5-MW baseline wind turbine and OC3-Hywind platform system is investigated. The aerodynamic forces can be obtained by the UALM. The 6 DoF motions and mooring tensions are predicted by the naoe-FOAM-SJTU. To research the coupling effects between the aerodynamics of the wind turbine and the hydrodynamics of the floating platform, simulations with different complexities are performed. Fully coupled aero-hydrodynamic characteristics of FOWTs, including aerodynamic loads, wake vortex, motion responses, and mooring tensions, are compared and analyzed.     

海上风力发电平台概念设计及系泊系统特性研究

为实现海上风力发电平台工作状态的准确预报,本文采用有限元软件建立浮式风力发电平台三维模型,完全时域耦合分析在不规则波作用下,浮式风力发电平台动力响应特性.通过时域结果对比分析可知,在风浪流同向作用下,浮式风力发电平台的运动响应幅值及系泊缆索顶端张力最大.通过运动响应时间历程曲线可知,横荡运动和横摇运动表现为低频特性,垂荡运动表现为波频特性,以上研究成果可为浮式风力发电机的优化设计提供一定的指导,并可为将来的相关试验提供一定参考.     

Ultimate load analysis of a 10 MW offshore monopile wind turbine incorporating fully nonlinear irregular wave kinematics

Loads from storm waves can in some cases be dimensioning for offshore wind turbine substructures. Accurate determination of nonlinear wave loads is therefore important for a safe, yet economic design. In this paper, the fully nonlinear waves, realized by a fully nonlinear potential wave solver OceanWave3D, are incorporated into coupled aero-servo-hydro-elastic simulations for a reduced set of wave-sensitive design load cases, in comparison with the widely used linear and constrained waves. The coupled aero-elastic simulations are performed for the DTU 10 MW reference wind turbine on a large monopile at 33 m water depth using the aero-elastic code HAWC2. Effect of the wave nonlinearity is investigated in terms of the ultimate sectional moments at tower bottom and monopile mudline. Higher ultimate moments, 5% at tower bottom and 13% at monopile mudline as maximum, are predicated when the nonlinear waves are used. It could be explained by the fact that the extreme nonlinear waves, that are close to the breaking limit, can induce resonant ringing-type responses, and hereby dominate the ultimate load responses. However, the constrained wave approach shows marginal difference compared to the standard linear wave approach. It can be concluded at least for the present configuration that the industry standard approaches (linear and constrained wave approach) underestimate the ultimate load responses on offshore wind turbines in severe sea states.     

Design,modelling, and analysis of a large floating dock for spar floating wind turbine installation

Installation of floating wind turbines at the offshore site is a challenging task. A significant part of the time efficiency and costs are related to the installation methods which are sensitive to weather conditions. This study investigates a large floating dock concept, which can be used to shield a floating wind turbine during installation of tower, nacelle, and rotor onto a spar foundation. In this paper, the concept is described in detail, and a design optimisation is carried out using simple design constraints. Hydrodynamic analysis and dynamic response analysis of the coupled system of the optimum dock and spar are conducted. Two spars of different sizes are considered, and the motion responses of the spars with and without the dock in irregular waves are compared. Through analysis of the motion spectra and response statistics, dynamic characteristics of the coupled system is revealed. The present design of the dock reduces the platform-pitch responses of the spars and potentially facilitates blade mating, but may deteriorate the heave velocity of the spars in swell conditions. Finally, future design aspects of the floating dock are discussed.     

Dynamic response of a SWATH vessel for installing pre-assembled floating wind turbines

New and efficient installation concepts which can reduce the cost of developing an offshore wind farm are of particular interest. This paper explores a promising concept using the small water-plane area twin-hull vessel (SWATH) to install pre-assembled wind turbines (OWT) onto floating spar foundations. A focus is placed on the hydrodynamic performance of the SWATH and the response analysis of the coupled SWATH-spar system. Firstly, the numerically calculated difference-frequency wave force effect and damping forces of the original SWATH were verified with experimental data. Secondly, the original SWATH was modified to satisfy the criteria of weight-carrying capacity and hydrostatic stability. Thirdly, a multibody numerical model for the SWATH-spar system was developed, in which the hydrodynamic and mechanical couplings between the SWATH and a spar were considered. The SWATH is equipped with a dynamic positioning system to counteract the slow-drift wave force effects. The nonlinear time-domain simulations were carried out for the mating stage when a wind turbine is lifted above the spar foundation. Based on the analysis of statistics of the relative displacement and velocity of the tower bottom and the spar top, the installation concept with SWATH is found to be of decent performance. Finally, recommendations are provided for future research on this concept, which contributes to developing next-generation installation concepts for bottom-fixed and floating wind farms.     

An object-oriented method for fully coupled analysis of floating offshore wind turbines through mapping of aerodynamic coefficients

This work presents a novel object-oriented approach to model the fully-coupled dynamic response of floating offshore wind turbines (FOWTs). The key features offered by the method are the following: 1) its structure naturally allows for easy implementation of arbitrary platform geometries and platform/rotor configurations, 2) the analysis time is significantly faster than that of standard codes and results are accurate in situations where rotor dynamic contribution is negligible, and 3) an extremely flexible modeling environment is offered by the object-oriented nature of Modelica. Moreover, the current modeling facility used for the code development is open source and is naturally suitable for code sharing. In the present method, the aerodynamic model computes the aerodynamic loads through the mapping of steady-state aerodynamic coefficients. This modeling approach can be placed at the intersection between simplified aerodynamic methods, such as TDHMill, and full beam element/momentum-based aerodynamic methods. Aerodynamic loads obtained from the coefficients mapping are composed of a concentrated thrust and a concentrated torque. The thrust acts at the hub, while the torque is applied at the rotor low-speed shaft of a simplified rigid rotor equation of motion (EoM) used to emulate the rotor response. The aerodynamic coefficients are computed in FAST for a baseline 5 MW wind turbine. A standard rotor-collective blade-pitch control model is implemented. The system is assumed to be rigid. Linear hydrodynamics is employed to compute hydrodynamic loads. The industry-standard numerical-panel code Sesam-Wadam (DNV-GL) is used to preprocess the frequency-domain hydrodynamic problem. Validation of the code considers a standard spar-buoy platform, based on the Offshore Code Comparison Collaboration (OC3-Hywind). The dynamic response is tested in terms of free-decay response, Response Amplitude Operator (RAO), and the time histories and power spectral densities (PSDs) of several load cases including irregular waves and turbulent wind. The resulting model is benchmarked against well-known code-to-code comparisons and a good agreement is obtained.     

MTMD to increase fatigue life for OWT jacket structures using Powell's method

The Powell's method was developed to determine the optimal stiffness and damping of multi-tuned mass dampers (MTMD) in offshore wind turbine (OWT) support structures under fatigue loads. Numerical examples indicated that the Powell's method results are always better than those using MTMD formulations. With the exception of the blade passing (3P) frequency, it was found in this work that a positive integer (n) multiple of the 3P frequency will also result in a large wind-induced vibration, which can be excited by the frequency of the first structural vertical rotation mode and will cause significant fatigue damage. The first translation mode TMD installed at the tower top is efficient to increase fatigue life at the tower and brace connections, but it cannot reduce fatigue damage at the column and brace connections below the platform. The second translation mode TMD can reduce fatigue damage resulting from large wave loads and thus increase the fatigue life of the braces and columns. The mode-3 TMD with a reduction in the 3(3P) vertical rotation can effectively increase the fatigue life of the braces and columns. Thus, the appropriate use of these TMDs can be effective for the fatigue problem of OWT support structures.