Self-tuning control algorithm design for vehicle adaptive cruise control system through real-time estimation of vehicle parameters and road grade

The main purpose of this paper is to design a self-tuning control algorithm for an adaptive cruise control (ACC) system that can adapt its behaviour to variations of vehicle dynamics and uncertain road grade. To this aim, short-time linear quadratic form (STLQF) estimation technique is developed so as to track simultaneously the trend of the time-varying parameters of vehicle longitudinal dynamics with a small delay. These parameters are vehicle mass, road grade and aerodynamic drag-area coefficient. Next, the values of estimated parameters are used to tune the throttle and brake control inputs and to regulate the throttle/brake switching logic that governs the throttle and brake switching. The performance of the designed STLQF-based self-tuning control (STLQF-STC) algorithm for ACC system is compared with the conventional method based on fixed control structure regarding the speed/distance tracking control modes. Simulation results show that the proposed control algorithm improves the performance of throttle and brake controllers, providing more comfort while travelling, enhancing driving safety and giving a satisfactory performance in the presence of different payloads and road grade variations.     

Evaluation of preview G-Vectoring control to decelerate a vehicle prior to entry into a curve

This paper describes the development of the braking assistance system based on a “G-Vectoring” concept. The present work focuses in particular on “Preview G-Vectoring Control” (PGVC), which is based on the “G-Vectoring Control” (GVC) scheme. In GVC, the longitudinal-acceleration control algorithm is based on the actual lateral jerk. PGVC decelerates a vehicle before it enters a curve, and is based on a new longitudinal-acceleration control algorithm which uses predicted and actual lateral jerk. Using the predicted lateral jerk makes it possible to decelerate the vehicle prior to curve entry. This deceleration can emulate a driver’s deceleration as the vehicle approaches a curve entry. PGVC is based on such deceleration algorithms and enables automatic deceleration similar to the action of a driver. It is thus possible to significantly improve the driver’s feeling when this system is activated. Driving tests with this new control system on snowy-winding course confirmed that the automatic brake control quality improved considerably compared to manual driver control considering both lap time and ride quality. These results indicate that PGVC can be a useful braking assistance system not only to improve the driver’s handling performance but also to reduce the brake-task during driving on winding roads.     

具有ABS的汽车制动性能实验模拟系统

介绍了一种在室内模拟汽车道路制动试验的测试系统,该系统不仅可作为汽车防抱死制动系统(ABS)实验教学的设备,亦可作为开发ABS的前期试验装置。     

Development of a rear-end collision avoidance system with automatic brake control

We have studied active safety technologies from the standpoint of “collision avoidance”. This paper describes a rear-end collision avoidance system with automatic brake control, which avoids a collision to the vehicle in front caused by inadvertent human errors using automatic emergency braking. The system is comprised of four key technological elements, headway distance measurement using scanning laser radar, path estimation algorithm with vehicle dynamics, collision prediction to the vehicle in front by a safe/danger decision algorithm, and longitudinal automatic brake control.     

Model-based control of an electropneumatic brake system for commercial vehicles

A properly functioning brake system is critical for ensuring the safe operation of any vehicle on roadways. Commercial vehicles such as trucks, tractors-trailers and buses are equipped with an air brake system that uses compressed air as the energy transmitting medium. This paper presents a model-based control scheme for an electropneumatic brake system for use in commercial vehicles. A mathematical model for an electropneumatic brake system was developed and corroborated with experimental data. A control scheme was developed based on this model and was used to regulate the pressure of air inside the brake chamber according to a desired pressure trajectory. This control scheme was implemented on an experimental test bench, and its performance was studied for various values of the controller parameter. The control scheme was tested for various desired pressure trajectories reflecting actual brake operation.     

车辆持续制动时制动器热衰退现象研究

制动系统热衰退是引发交通事故的一个重要原因。如何降低汽车持续制动时制动器的热衰退以保证车辆的行驶安全性是摆在人们面前的一个急需解决的问题。针对这个问题,在这里就车辆持续制动时,对制动特征、产生热衰退现象的机理及降低制动系统热衰退的措施等方而问题进行了深入探讨研究。     

Extended-Kalman-filter-based regenerative and friction blended braking control for electric vehicle equipped with axle motor considering damping and elastic properties of electric powertrain

Because of the damping and elastic properties of an electrified powertrain, the regenerative brake of an electric vehicle (EV) is very different from a conventional friction brake with respect to the system dynamics. The flexibility of an electric drivetrain would have a negative effect on the blended brake control performance. In this study, models of the powertrain system of an electric car equipped with an axle motor are developed. Based on these models, the transfer characteristics of the motor torque in the driveline and its effect on blended braking control performance are analysed. To further enhance a vehicle's brake performance and energy efficiency, blended braking control algorithms with compensation for the powertrain flexibility are proposed using an extended Kalman filter. These algorithms are simulated under normal deceleration braking. The results show that the brake performance and blended braking control accuracy of the vehicle are significantly enhanced by the newly proposed algorithms.     

Experimental investigations on continuous regenerative anti-lock braking system of full electric vehicle

Functions of anti-lock braking for full electric vehicles (EV) with individually controlled wheel drive can be realized through conventional brake system actuating friction brakes and regenerative brake system actuating electric motors. To analyze advantages and limitations of both variants of anti-lock braking systems (ABS), the presented study introduces results of experimental investigations obtained from proving ground tests of all-wheel drive EV. The brake performance is assessed for three different configurations: hydraulic ABS; regenerative ABS only on the front axle; blended hydraulic and regenerative ABS on the front axle and hydraulic ABS on the rear axle. The hydraulic ABS is based on a rule-based controller, and the continuous regenerative ABS uses the gain-scheduled proportional-integral direct slip control with feedforward and feedback control parts. The results of tests on low-friction road surface demonstrated that all the ABS configurations guarantee considerable reduction of the brake distance compared to the vehicle without ABS. In addition, braking manoeuvres with the regenerative ABS are characterized by accurate tracking of the reference wheel slip that results in less oscillatory time profile of the vehicle deceleration and, as consequence, in better driving comfort. The results of the presented experimental investigations can be used in the process of selection of ABS architecture for upcoming generations of full electric vehicles with individual wheel drive.     

四轮驱动ABS控制方法的分析

以四轮驱动汽车为研究对象,分析了其在差速器锁止时制动防抱死控制过程所出现的问题,归纳总结了四轮驱动ABS控制技术的特点及对制动安全性的影响。     

Development of direct broadcasting satellite reception system for a small car

To realize the DBS (Direct Broadcasting Satellite) reception system for a small car, we have developed an antenna system concentrating on “Miniaturization” and “Low-cost”. In this paper, an outline and the features of the developed antenna system are described. It can be mounted on a small car, and is a small, low-cost antenna whose design is simplified by adopting the planar beam tilt antenna and abolishing elevation tracking.     

某车型前后桥制动器匹配设计

为满足整车制动性能要求,对主机厂提供的参数进行制动力匹配计算,并将计算结果与试验结果进行对比,其制动性能试验结果符合法规GB 12676—1999的相关要求。     

Wheel slide protection control using a command map and Smith predictor for the pneumatic brake system of a railway vehicle

In railway vehicles, excessive sliding or wheel locking can occur while braking because of a temporarily degraded adhesion between the wheel and the rail caused by the contaminated or wet surface of the rail. It can damage the wheel tread and affect the performance of the brake system and the safety of the railway vehicle. To safeguard the wheelset from these phenomena, almost all railway vehicles are equipped with wheel slide protection (WSP) systems. In this study, a new WSP algorithm is proposed. The features of the proposed algorithm are the use of the target sliding speed, the determination of a command for WSP valves using command maps, and compensation for the time delay in pneumatic brake systems using the Smith predictor. The proposed WSP algorithm was verified using experiments with a hardware-in-the-loop simulation system including the hardware of the pneumatic brake system.     

Automotive steering system preferences evaluated using a driving simulator

The automotive steering system is the primary channel through which road and vehicle behavior feedback is transmitted to the driver. While the driver provides directional platform control through the steering wheel, perceptions of the vehicle’s handling responsiveness are simultaneously transmitted back to the driver allowing for correction of any instabilities the vehicle may encounter. Based on these factors, drivers often pay special attention to the steering system when deciding what vehicle to purchase. Therefore, a significant amount of effort and time is invested in attempting to determine the optimal design of steering system components and configurations. In this study, the determination of an optimal steering configuration was attempted based on responses obtained from questionnaires that subjects answered. The questions were designed to evaluate the degree of satisfaction regarding the “control”, “ease of operation”, and “fun” participants experienced after each driving run. During the study, human subjects drove a driving simulator for 15 combinations of 3 different roadway environments and 5 different steering configurations, filling out a questionnaire after each scenario. The subjects were also classified as a type of driver (“utility”, “enthusiast”, and/or “performance”). The study attempted to determine if the mean values of questionnaire responses for “control”, “ease”, and “fun” type of questions changed as the scenario and/or driver type changed. Analysis of Variance (ANOVA) was used to determine if the mean values of the three types of questions were statistically different. The overall results suggest that the average responses for vehicle “control”, “ease”, and the “fun” type of questions were dependent on the type of roadway environment; however, only the responses for “fun” type of questions were influenced by the given steering configurations. Indeed, the steering system can impact the driver’s perceptions of the vehicle’s operational experience.     

Heavy-duty vehicle modelling and longitudinal control

This paper addresses modelling, longitudinal control design and implementation for heavy-duty vehicles (HDVs). The challenging problems here are: (a) an HDV is mass dominant with low power to mass ratio; (b) They possess large actuator delay and actuator saturation. To reduce model mismatch, it is necessary to obtain a nonlinear model which is as simple as the control design method can handle and as complicated as necessary to capture the intrinsic vehicle dynamics. A second order nonlinear vehicle body dynamical model is adopted, which is feedback linearizable. Beside the vehicle dynamics, other main dynamical components along the power-train and drive-train are also modelled, which include turbocharged diesel engine, torque converter, transmission, transmission retarder, pneumatic brake and tyre. The braking system is the most challenging part for control design, which contains three parts: Jake (engine compression) brake, air brake and transmission retarder. The modelling for each is provided. The use of engine braking effect is new complementary to Jake (compression) brake for longitudinal control, which is united with Jake brake in modelling. The control structure can be divided into upper level and lower level. Upper level control uses sliding mode control to generate the desired torque from the desired vehicle acceleration. Lower level control is divided into two branches: (a) engine control: from positive desired torque to desired fuel rate (engine control) using a static engine mapping which basically captures the intrinsic dynamic performance of the turbo-charged diesel engine; (b) brake control: from desired negative torque to generate Jake brake cylinder number to be activated and ON/OFF time periods, applied pneumatic brake pressure and applied voltage of transmission retarder. Test results are also reported.     

Heavy-duty vehicle modelling and longitudinal control

This paper addresses modelling, longitudinal control design and implementation for heavy-duty vehicles (HDVs). The challenging problems here are: (a) an HDV is mass dominant with low power to mass ratio; (b) They possess large actuator delay and actuator saturation. To reduce model mismatch, it is necessary to obtain a nonlinear model which is as simple as the control design method can handle and as complicated as necessary to capture the intrinsic vehicle dynamics. A second order nonlinear vehicle body dynamical model is adopted, which is feedback linearizable. Beside the vehicle dynamics, other main dynamical components along the power-train and drive-train are also modelled, which include turbocharged diesel engine, torque converter, transmission, transmission retarder, pneumatic brake and tyre. The braking system is the most challenging part for control design, which contains three parts: Jake (engine compression) brake, air brake and transmission retarder. The modelling for each is provided. The use of engine braking effect is new complementary to Jake (compression) brake for longitudinal control, which is united with Jake brake in modelling. The control structure can be divided into upper level and lower level. Upper level control uses sliding mode control to generate the desired torque from the desired vehicle acceleration. Lower level control is divided into two branches: (a) engine control: from positive desired torque to desired fuel rate (engine control) using a static engine mapping which basically captures the intrinsic dynamic performance of the turbo-charged diesel engine; (b) brake control: from desired negative torque to generate Jake brake cylinder number to be activated and ON/OFF time periods, applied pneumatic brake pressure and applied voltage of transmission retarder. Test results are also reported.     

Development of an electric booster system using sliding mode control for improved braking performance

Brake systems of the future, including BBW (Brake-by-Wire), are in development in various forms. In one of the proposed hydraulic BBW systems, an electric booster system replaces the pneumatic brake booster with an electric motor and a rotational-to-linear motion mechanism. This system is able to provide improved braking performance by the design of controllers with precise target pressure tracking and control robustness for better system reliability. First, a sliding mode controller is designed using the Lyapunov function approach to secure the robustness of the system against both the model uncertainty and the disturbance caused by the master cylinder and mechanical components. Next, a simulation tool is constructed to validate the electric booster system with the proposed controller. Finally, the electric booster system is implemented into an actual brake ECU and installed in a vehicle for testing under various braking conditions. The experimental results demonstrate that the proposed controller produces faster pressure build-up performance than the conventional brake system, and its tracking performance is sufficient to ensure comfortable braking.     

Development of the brake system design program for a vehicle

It is quite challenging to estimate the braking performance of a vehicle because the brake system is comprised of many parts, including a booster, master cylinder, and caliper. Calculation of characteristics such as braking force through vehicle tests requires much time and money. Therefore, the development of a method to estimate the braking performance of a vehicle using qualitative methods is beneficial. In this study, a program that can analyze the braking capabilities of a vehicle such as pressure, efficiency, and pedal travel is presented. The increase in disc temperature during braking as well as the properties of various boosters can be calculated using the proposed program. Dynamic characteristics of a vehicle equipped with a Load Sensing Proportional Valve (LSPV) were computed more precisely by obtaining the change in valve pressure according to the displacement of a suspension system. Since all input and output files are composed in the Microsoft Excel format, both design data management and database construction can easily completed.     

Prediction of antilock braking system condition with the vehicle stationary using a model-based approach

An Antilock Braking System (ABS) is one of the most important safety facilities equipped in modern vehicles. A self-test is therefore embedded into its ECU to identify any electronic malfunction. However there is no effective method to predict or check its mechanical conditions routinely to ensure its functionality. Because the ABS system is merely actuated above a particular speed in emergency stops, the current brake test facilities are not adequate for ABS test. Because of the dangers involved it would not be acceptable to use a public road to implement such a practice for fault detection so an alternative means must be sought. To provide a safe and convenient solution this paper proposes a novel method to predict ABS faults whilst the vehicle is stationary. In this situation a model-based approach is applied to predict various faults from the ABS, especially from its hydraulic subsystem. As such, a mathematic model is developed to describe the operating processes of ABS including possible faulty conditions. An autonomous control strategy is also designed to actuate the control module independently without the knowledge of the control algorithms embedded in an ABS control module. This approach is evaluated through a Simulink simulation.     

Brake pad taper wear on brake moan noise

Automotive brake systems today have many factors that can contribute to brake noise. Modern approaches to reduce the propensity of brake noise mostly target high frequency brake squeal. A more difficult constituent of brake noise to address is low frequency moan, which is typically caused when the brake system excites a suspension member with a constrained natural frequency in the range of excitation. Although most modern CAE techniques utilized to diagnose and solve brake noise issues focus on new brake pad condition, this paper will show the benefit of understanding a common wear mechanism “Taper Wear,?and attempt to correlate its effects on brake moan. In order to study this phenomenon, a finite element model of a disc brake is established, and a complex eigenvalue analysis (CEA) of the brake system is performed. The propensity of brake moan noise is evaluated on basis of damping ratio of a dynamic brake system model. By using the finite element model, effects of the brake pad taper wear on brake moan noise is studied. The results show that the brake pad taper wear is a significant factor for generating the instability causing the brake moan noise. The study is performed at various levels of brake pad taper wear. When the brake pad taper wear is more than 0.5 mm, the value of negative damping ratio rapidly increases, and the propensity of brake moan noise is greatly magnified. In this study, the simulation result correlated well with the test result, which provides the theory and guidance for brake moan noise control.     

Model-based analysis of the mechanical subsystem of an air brake system

Most commercial vehicles such as buses and trucks use an air brake system, often equipped with an S-cam drum brake, to reduce their speed and/or to stop. With a drum brake system, the clearance between the brake shoe/pad and the brake drum may increase because of various reasons such as wearing of the brake shoe and/or brake drum and drum expansion caused by high heat generation during the braking process. Hence, to ensure proper functioning of the brake system, it is essential that the clearance between the brake shoe and the brake drum is monitored. In this paper, we present a mathematical model for the mechanical subsystem of the air brake system that can be used to monitor this clearance. This mathematical model correlates the push rod stroke transients and the brake chamber pressure transients. A kinematic analysis and a dynamic analysis of the mechanical subsystem of the air brake system were performed, and the results are corroborated with experimental data.