SCR系统尿素水溶液消耗量的测量与应用

采用SCR后处理系统的柴油机,由于机内设计时对油耗进行了最大限度的优化,其油耗相对较低。但SCR后处理系统需要额外消耗专用的尿素水溶液来降低NOx排放物,增加使用成本。因此,本文认为,在测量油耗的同时也应测量尿素水溶液的消耗量,从而予以综合评价,并提出切实可行的测量方法。     

增压发动机散热器大口径输水胶管的研制

详细介绍了重型车用增压发动机散热器大口径、薄壁三元乙丙橡胶(EPDM)输水胶管的研发过程,包括输水水管的材料、成型工艺、结构形式、检测项目和检测手段等内容;分析了散热器大口径输水胶管在使用过程中容易出现的质量问题、问题的产生原因和解决办法等,并介绍了散热器用输水胶管的发展趋势。     

柴油机SCR系统尿素沉积物与喷雾特性的研究进展

1 前言 柴油机具有高的热效率、低的油耗和CO2排放,在车用动力中占有的比例逐年上升.与此同时,颗粒物（PM）和氮氧化物（NOx）成为柴油机排放物中的主要有害物质.针对重型柴油车国Ⅳ和国Ⅴ排放法规,从机内降低PM排放、而从机外转化NOx排放是一种符合中国国情、具有可持续发展的技术路线.选择催化还原（SCR）技术是目前降低柴油机NOx排放最有效的后处理技术之一,采用SCR技术可以使发动机在满足严格排放法规的同时,仍具有较高的动力性和经济性.在目前研究开发中的柴油机NOx后处理方法中,以尿素水溶液为还原剂的选择性催化还原技术（Urea-SCR）最为成熟,它能在柴油机排气富O2且流量、温度和组分多变的反应环境下有效降低NOx排放.     

Thermo-oxidative degradation of a carbon black compounded EPDM rubber hose

A method to measure the crosslink density of carbon black was used to analyze the aging behavior of a radiator hose made of carbon black filled EPDM (ethylene-propylene diene monomer) rubber under thermo-oxidative stresses. The crosslink density and the strength of the skin of the rubber specimens initially decreased slightly but then increased over time. The elongation at the break considerably reduced and did not show any similarity to the behaviors of the crosslink density. A possible cause of this reaction might be from the formation of rigid sulphoxide crosslinks and the crosslinks produced by the reaction of unvalcunized sulfurs. Aging the rubber specimens at 180°C caused a slight increase in the crosslink density and a large decrease in tensile strength and elongation. The aging experiment also caused a rapid increase of microhardness in the surface skin region. The formation of carbonyl groups in EPDM molecule chains and the formation of rigid sulphoxide crosslink, rather than the crosslink density variation, may have had a large influence. The changing behaviours of the mechanical properties, molecule chains and crosslinks showed significantly different characteristics in the skin and the interior with aging temperature and time.     

某车型液压制动软管台架耐久破裂原因分析与解决

文章简要介绍了制动软管台架耐久验证方法,针对台架耐久出现的故障,从仿真分析和台架进行原因确认。针对原因制订了优化方案,同样从仿真分析和台架对优化方案进行效果确认,问题得到了解决。     

工程机械液压软管设计安装中应注意的问题

针对液压软管的特性以及工程机械液压管路设计、安装中经常出现的问题，提出了在工程机械液压管路设计、安装中使用软管应注意的几个原则，分析了工程实例，介绍了液压管路的发展新动向。     

New metal fitting geometry and optimization of the swaging parameters for an automobile power steering hose

To solve the power steering (PS) hose oil leakage problem in automobile applications, a new geometry design of the metal fitting is required, and the swaging conditions applied to the PS hose should be optimized. In this study, a new metal fitting geometry for the PS hose was proposed. A CAE simulation for both the proposed and the conventional metal fittings was conducted, and both the stress and the strain in the PS hose were compared. An experimental verification was also performed with these two different metal fittings. Additionally, the swaging conditions were optimized by the durability cycle time, which was measured in an impulse test of the swaged PS hose. For a more economical production, practical working conditions were also recommended and experimentally verified.     

SCR系统尿素喷雾特性影响因素的CFD仿真分析

利用AVL Fire三维商用仿真软件对SCR系统尿素喷雾特性的影响因素进行了模拟计算,考察的因素包括工况、尿素喷射压力、尿素水溶液的温度及喷嘴的安装角度。结果表明:喷雾形态受来流影响较大,喷雾的速度及贯穿距离随排气流量增加,排气流量越小,排气温度(SCR喷嘴处排气温度)越高,越利于喷雾液滴的蒸发和热解;喷射压力对液滴的喷雾形态影响不大,但对NH3的浓度场分布影响较大,喷射压力越高,NH3的生成效率越低;尿素溶液温度对喷雾形态及NH3的转化影响不大;喷嘴安装角增大利于喷雾液滴蒸发和热解。     

Numerical investigation on the dynamic characteristics of an automotive A/C hose

The objective of this study is to investigate the dynamic deformation characteristics of an automotive A/C hose assembly using the finite element method and experimentation. The finite element analysis consisted of two analyses, specifically, a modal and a transient analysis. The dynamic modal analysis was conducted to assess the dynamic characteristics of the A/C hose structure, and the dynamic transient analysis was performed to investigate the dynamic stresses of an automotive A/C hose by dynamic loading with particular emphasis on the reinforced braid. Furthermore, the analyses results are expected to provide useful reference data in the design optimization of the hose layout related to the constrained design space. Modal testing was undertaken to verify the FE model. The FE result was in good agreement with the experimental results. The modal analysis result showed that the bending and swing modes of the hose occurred in the first six natural frequencies. The dynamic transient result showed that the maximum stress in the hose components occurred in the reinforced braid layers, which are particularly damage-prone.     

橡胶缓冲器有限元分析

详细描述了橡胶变形的非线性特点和几种应变能函数,用有限元方法对橡胶缓冲器进行建模分析,得到了在不同条件下的载荷-位移曲线.分析结果与试验结果能很好的吻合,因此有限元方法可以用来指导橡胶缓冲器的优化设计.     

振动压路机橡胶减振器的隔振性能分析

分析了振动压路机减振器的材料丁腈橡胶的动态性能和振动压路机的减振系统模型,研究表明:在常温下,橡胶减振器动态性能很差,他是导致压路机减振性能不理想的主要原因之一。在动态分析基础上设计减振器,同时改善减振器的动态性能是提高压路机的隔振性能的必要条件。     

尿素SCR催化器的数值模拟

针对不同封装结构的尿素SCR催化器建立了三维模型,并利用CFD技术对催化器内部的速度场和压力场进行了模拟研究。研究发现,催化器初始封装方案的压力损失不能满足预期要求;将催化器封装结构调整后,其压力损失能够满足设计要求。