滑动摩擦副表面强化工艺措施对比试验

采用MPX-2000盘销式摩擦磨损试验机,对调质处理、高频淬火处理、软氮化处理、硬氮化处理、激光淬火处理5种滑动摩擦副表面强化工艺措施进行了表面抗咬合性能和表面耐磨损性能对比试验．试验研究结果表明,激光淬火处理和软氮化处理工艺对滑动摩擦副表面强化效果好与较好,可用于高速重载且重要的零部件表面强化．硬氮化处理工艺表面强化效果中等,可用于中等载荷条件下零件表面强化．调质处理工艺对滑动摩擦副表面强化效果较差,可用于载荷较小的非重要零部件表面强化．高频淬火处理工艺试件的抗咬合能力差,不宜采用．     

Finite Differential Method Simulation on Temperature Field in Process of Laser Quenching

IntroductionInfieldoflasertreatment,laserquenchofmetalmaterialsisanimportantcourse.ItisahotspotinresearchoflaserquenchtocalculatetemperaturedistributionandtosimulatethecoursebymeansofcomputerThecalculationandanalogyisnotonlyabasistoca1culateinnerstressdistributionoflaserquenching,butalsoafoundationtooptimizelaserquenchingtechnologyandtocontrolquenchingcourse.Therearemanymethodstocalculatetemperature,suchasfiniteelementmethod(FEM),finitedifferentialmethod(FDM)andsoon.Accordingtodifferentpedi…     

Sensitivity analysis of thermal properties on numerical simulation results of quenching process

A three-factor three-level orthogonal test project has been designed based on the numerical simulation of a Jominy quenching process. Then the data scattering effects of thermal conductivity and enthalpy of tested steel, as well as the heat exchange coefficients of the cooling media, on the results have been studied. The results can be used as a reference for choosing the input thermal parameter in finite element simulation of quenching, and for evaluating the simulation results.     

Development of Thermal Process and Numerical Modeling

IntroductionWithinrecentdecade,thenumericaIsimulationhasbeenrapidlyachievedandhasaPpliedtothermalmanufacturingprocess.ThephasetransformationiscomplicatedbythefactthatthereareseveralmicrostructuralscaIestoconsideHl1-I4].InordertorevealtheruIeofcomplexphasetransformation,itisnecessarytousethetoolofnumericalsimulationtomodelandcontroltheoverallprocessofphasetransformation.NowthecomputersimulationcangetsomereasonabIeresultSinmanyaspectsofthermalmanufacturingprocess:e.g.,thesimulationoftemperat…     

Computer modeling and validations of steel gear heat treatment processes using commercial software DANTE

The heat treatment process of a gear made of AISI 9310 carburized steel is modeled using the commercial heat treatment simulation software DANTE. Both carburization and quenching processes affect the residual stress distribution and distortion of heat-treated parts, which are important to service quality and fatigue life. DANTE/VCARB is used to design the boost/diffuse schedule of a vacuum carburization process. Oil quenching is modeled following the vacuum carburization process. Thermal gradient and phase transformation are two main sources of distortion and residual stresses in quenched parts. The relation of the carbon distribution, thermal gradient, and phase transformations during quenching is studied through the gear modeling example. Because of geometry, the residual stress distribution after quenching is non-uniform along the gear surface. In general, the root fillet has higher residual compression than either the root or tooth face locations after traditional oil quenching of carburized gears. The predicted residual stresses from the oil quenching model are imported into a single tooth fatigue bending model. The gear stresses under bending load indicate the possible cracking locations during the bending fatigue test. The importance of heat treatment residual stresses during gear design is pointed out, and it is commonly ignored in the gear design and manufacturing industry.     

实时测温技术在调质热处理中的应用

热处理工艺参数对金属部件的组织和力学性能有显著的影响,以盘形工件淬火热处理为例,采用实时测温技术准确监控淬火热处理过程中工件的加热和冷却的温度-时间历程,并结合随炉试样的组织和力学性能,科学制定出热处理工艺规范,控制热处理工艺过程,稳定热处理质量,使工件性能满足了使用要求.     

机车车辆动态模拟和台架试验

分析了动态模拟技术,包括实物模拟、计算机模拟和混合模拟,在机车车辆研制过程中的重要作用,给出了模拟技术和对象以及研究内容之间的相互关系。通过计算机模拟对机车车辆方案进行仿真分析来优化结构和悬挂参数,用实物模拟或混合模拟研究零部件服役性能,采用全尺寸试验台架对机车车辆样机进行运行模拟,以确定其运行性能。给出了计算机模拟的步骤、实物模拟应遵循的相似原则和混合模拟的实施方法,探讨了机车车辆台架试验方法和试验分类,以及台架试验的应用情况,介绍了牵引动力国家重点实验室研制的机车车辆整车滚动振动试验台和综合参数测定试验台的主要技术指标和功能。     

Integrated fluid-thermal-structural numerical analysis for the quenching of metallic components

The quenching of a metal component with a channel section in a water tank is numerically simulated. Computational fluid dynamics (CFD) is used to model the multiphase flow and the heat transfer in film boiling, nucleate boiling and convective cooling processes to calculate the difference in heat transfer rate around the component and then combining with the thermal simulation and structure analysis of the component to study the effect of heat transfer rate on the distortion of the U-channel component. A model is also established to calculate the residual stress produced by quenching. The coupling fluid-thermal-structural simulation provides an insight into the deformation of the component and can be used to perform parameter analysis to reduce the distortion of the component.     

Transformation Plasticity─The Effect on Metallo-Thermo-Mechanical Simulation of Carburized Quenching Process

IntroductionInelashcorhaersiblestrainaccompaniedbyslidingofcrystalsduetothermalandphasetransformationdilatationiswellknowntointensivelythethedistonionofworkpieceunderqUopching,andsomanynumericalsimulatonsll-7]havebeencAnedoutintheframeworkofmotallochermo-mechwhcsl1].Transformationplasticity(TP),anothekindofbeversiblestrain,isalsorecognizedasoneofdominantparwtersthechngthestr6ssanddistorton,andsomenumcricalcalculationaremadebytakingtheeffectintoconsideration.Figurelschematicallyillustraresthe…     

Computer Aided Simulation on Precision Cold Forging of Universal Joint Cross

IntroductionThefiwtee1emenmethod(FEM)playsanextrmelyimPortantroleintheanalysesofengineeringproblems.ForalongtimethismethodhasmainlybeenaPPliedinthelinearfieldandshownitsgreatpower.HoweveealOtofnonlinearengineeringPrOblemsWhichcanneitherbesimPlyreducedtolinearonesnorrCPresentedbylinearlyanalogywhichshallchnsethePfacticalconditionsrelativelymuch,havechallengedfiniteelementmethod(FEM).RecentymuchProgresshasbeenmadebothinthemathematicalandmechanicaltheoryandthecomPulertechnologysothatevent…     

Generalization of Results of Computations and Natural Experiments at Steel Parts Quenching

IntroductionThepaPerpresentsthegenera1izationofresultsofnumericalcomputationsandnaturalexperimentsbasedonthesimilaritytheoryandtheoryofregularthermalconditions.Thenumericalcomputationshasbeenmadeonthebasisofsolvingequationsofnon-stationarythermalconductivityandthermoplaSticity.Thegeneralizationofresultsliesinthefactthatwefoundadimensionlessformulaforthedeterminationofthetimeofreachingthemaximumcompressionstressesonthesurfaceofp8rtstobequenched.ThepatstobequenchedaredividedintothreegrouPs:pla…     

Computer simulation of thermochemical treatments: modelling diffusion and precipitation in metals

IntroductionThermochemicaltreatmentsarewidelyusedtoimProvethemechanicalprOPertiesofmetalliccomPonents.ForexamPle,inthecaseofsteel,hightemPeraturediffusionofcarbonand/ornitrogCnleadstoanincreaseofhardnessnearthesurface,aswellastolocalcompressiveresidualstfCsses.Bothcontributetoanincreaseofthelifetimeofthecomponent.Modellingdiffusioncanbeconsideredasrelativelystraightforward,sincethegoverningequationsarewellestablished.However,onemustaccountforthefactthatduringdiffusion,precipitationmayoccur…     

Computer Simulation of Mould Filling and Solidification of Castings

InfoructionThCcastingProcsscoInbinOsacomplex,dynandcPrOblemoffluldflowtalhCattransferinorthetoProduCethehighqualitycastings,thefoundryengineesshOuldknOWthCsesfluldflowandheaIransferMmenaPr6viouslyUoftwtaty,theSe~naaretDOdifficulttousethetheOrodcalanalysiswithOutcowtonalteWes'ThedeSignOfthecastingsystem(suchasgatinndeq)usedhaydepeAnunonextwthanonengineeringbo.MnysuccesshodeSigDSarendybasedontalanderrorInrecenW'theinCrodsingN[i]forwtraridPrOtOtyPincashngs~tomakacastingrightatthefu…     

LD钢制作钢板弹簧中心孔冲头的应用研究

本文研究了热处理工艺对LD钢制作钢板弹簧中心孔冲头的机械性能和使用寿命的影响规律,结果表明:用LD钢制作钢板弹簧中心孔冲头,经1120℃淬火、540℃高温回火处理后可以获得较好的机械性能;经1140℃淬火后深冷处理再在540℃高温回火,可以获得最佳的综合机械性能,其使用寿命比Cr_(12)MoV钢作钢板弹簧中心孔冲头的寿命分别提高7倍和9倍。     

Computer Predictions and Experimental Verification of Residual Stresses and Distortion in Carburizing-Quenching of Steel

IntroductionInordertoobtainimprovedmechanicalpropertiesandfatiguestrengthofmachinecomponents,stlchasgears,shaftsandsoon,carburizing-quenchingprocessasamethodofstirfacehardeningisoftenusedinindustry.Howevef,carbtirizing-quenchingisusuallyaccompaniedwithcarbonconcentrationandleadtodistortion,residualstressesandhardnessofsteelparts.Theeffectofcarboncontentisspeciallysignificantonphasetransformationbel1aviorThispaPerwillpresentthesimulationresultsoftheresidualstressfieldanddistortionofasteelcylin…     

Timed quenching process for large-scale AISI 4140 steel shaft

The mechanical properties of AISI 4140 steel shaft with a diameter larger than 200 mm are difficult to meet the requirements and cracking occurs easily in water quenching, due to insufficient cooling ability of oil quenching. A new technology, named alternately timed quenching (ATQ), using water and air in turn as quenching media instead of oil or polymer aqueous solution, is applied to quench the large-scale AISI 4140 steel shaft. Two ATQ processes are determined with the aid of computer simulation first and the corresponding experiments are carried out consequently. The results show that the proposed technology can significantly reduce the surface cracking tendency and improve the mechanical properties in practical production of such large-scale shaft forgings.     

Numerical Simulation on Thermal Stress of Large-scale Bearing Roller during Heating Process of Final Heat Treatment

IntroductionThetemPeratUredifferencebforeentheinsideandoutsideofthelnye-scaleforgingworkPieceislmpewhenheatedbecauseofitsbigcross-seCtion.ThelereetCmPerforedffeencewillgeneratethermalstrCss.IfthethemalstressislargeenOugh,theforsingworkPiecewil1crack.Howtodesigntheheatingtechnology,controltheheatingProcess,avoidtheoverlargethemalstresscausingcrackisanimPortatPToblemfortheheattreWntofthelarge-scalefOrgingworkPiecel'].InthispaPeqthethermalstressevolvingProcessofthe70Cr3Mobearingrollerdur…     

金属再结晶组织模拟及实验对比研究

金属再结晶过程计算机组织模拟,可以仿真实验中观测不到的组织演变细节,得到定量的特征参数,预报退火后的材料性能,指导热处理工艺设计。构建一个新的静态再结晶MC Potts模拟模型,并以1060铝合金为研究对象,进行再结晶模拟与实验对比研究。结果表明,1060铝合金表现出明显的再结晶特征,得到了近似等轴晶组织;新模型模拟的再结晶形核位置、组织形貌与实验结果一致,组织演变过程也与实验结果基本一致,但模拟的再结晶等轴晶与实验近似等轴晶不完全一致,模拟的再结晶速度也低于实验结果。     

低碳双相钢的二次淬火工艺研究

研究了20SiMnTi钢经过不同热处理工艺处理，分析随亚湿淬火温度的变化，材料的组织和力学性能的变化规律，热处理可以使材料得到良好的强塑性配合。其抗拉强度达到950MPa，屈服强度达到920MPa，伸长率为205，断面收缩率为53．4％。     

热处理对高速钢红硬性的影响

用新研制的M2Si-3及M2Si-4研究了热处理对高速钢红硬性的影响。结果得出，提高淬火温度以增加溶入奥氏体中的碳化物以及在淬火后增加一次低温回火均可有效提高红硬性。但为通过淬火温度以提高红硬性，除必须提高钢料碳含量外还应设法细化碳化物。