Simulation of mixed gas formation for a spray-wall complex guided LPG direct injection engine

To obtain an ultralean air-fuel ratio and to reduce engine-out NOX and HC emissions induced by the richer mixture near the spark plug, a spray and wall complex guided combustion system has been developed by utilizing the fuel characteristics of LPG. The new combustion system configuration is optimized by using a commercial CFD code, FIRE V2013, and the reliability of the system has been experimentally demonstrated by Plane Laser-Induced Fluorescence (PLIF). The mixture formation in the new combustion system under part load (2,000 rpm) is numerically simulated. With an injection timing of 40°CA BTDC, the LPG spray which is injected from two upper holes, reaches the ignition point, and the other part of the LPG spray which is injected from the bottom hole, is directed to the ignition point through the vertical vortices at the same time. At the ignition timing of about 20°CA BTDC, the two-part mixtures have been shown to form a stable and richer stratified mixture around the ignition point, and the maximum global air-fuel ratio reaches to 60: 1.     

Robust control for four-wheel-independent-steering electric vehicle with steer-by-wire system

A four-wheel-independent-steering (4WIS) electric vehicle (EV) with steer-by-wire (SBW) system is proposed in this paper. The fast terminal sliding mode controller (FTSMC) is designed for the SBW system to suppress external disturbances. Taking unstructured and structured uncertainties into consideration, a robust controller is designed for the 4WIS EV utilizing μ synthesis approach and the controller order reduction is implemented based on Hankel-Norm approximation. Since sideslip angle is the feedback signal of robust controller and it is hard to measure, the extended Kalman filter (EKF) is employed to estimate sideslip angle. To evaluate the vehicle performance with the designed control system, step and sinusoidal steering maneuvers are simulated and analyzed. Simulation results show that the designed control system have good tracking ability, strong robust stability and good robust performance to improve vehicle stability and handing performance.     

Effective method for knock signal denoising in internal combustion engine

Uncontrolled expansion of combustion wave in spark ignited internal combustion engine causes knock effect which seriously degrades efficiency and lifetime of the engine. Thus, accurate knock detection and control are essential for obtaining a desired performance from the engine. Usually, knock sensor is used to detect this phenomenon but it has limited accuracy especially at engine high-speed rotations because of natural vibration and external noises. In this study an effective method based on Non-Local Mean (NLM) algorithm has been proposed to improve the knock detection accuracy. This method is evaluated based on four different indicators and four engine cylinders. The results show 52.9 % improvement in knock detection. Also feasibility of real time execution of this method based on embedded hardware has been studied.     

Hybrid neural network model for history-dependent automotive shock absorbers

The method of numerical multi-body simulation is an often used and well-understood development tool in the automotive industry. In order to reproduce the ride comfort or handling behaviour of vehicles, mathematical models have to be built up. To achieve accurate simulation results, highly detailed component models are required. However, the formulation of appropriate physically-based model equations of complex automotive components (e.g. air springs, shock absorbers, rubber bearings, tyres, etc.) can be very difficult. To handle this, empirical modelling methods have been developed. Simple algebraic equations are used to describe complex system behaviour. This simplification is very effective, although it largely ignores the natural laws of mechanics and thermodynamics but is still capable to predict the component response. This article illustrates how to take advantage of this approach in numerical simulations. We describe the development of a hybrid automotive shock absorber model based on both spline and neural network (NN) approaches. By combining these different approaches, an accurate model is achieved without loss of variability. Non-isothermal laboratory force-displacement measurements of an automotive shock absorber are being used to estimate the parameters of the NN. As shown, the model replicates the measured data with sufficient accuracy, especially the hysteresis. Finally, we present a set of quarter-car simulations with a built-in hybrid NN shock absorber.     

Analysis of the capabilities of a two-stage turbocharging system to fulfil the US2007 anti-pollution directive for heavy duty diesel engines

This article presents a two-stage turbocharged heavy-duty diesel (HDD) engine designed to fulfil the US2007 anti-pollution directive. This directive imposes very restrictive limits on the NOx and particle emissions of HDD engines. In this work, the possibility of combining particle traps in the exhaust line to reduce soot emissions with very high EGR rates to reduce NOx emissions is considered. This new generation engine implements two-stage turbocharging in order to improve the bsfc when the engine is working on steady conditions as well as to optimize the engine transient response. After carrying out the tests, the results were analyzed and the engine settings were adjusted to maximise its behaviour and minimise pollutant emissions. NOx and soot emission peaks were also analyzed at engine transient conditions in order to keep them under certain levels, and thus maintain the overall pollutant emissions to a level that is as low as possible. In summary, a double-stage turbocharging configuration can greatly improve engine driveability (between 23% and 36% depending on engine speed), while reducing NOx emissions during transient evolution without increasing opacity peaks beyond the stated limits.     

Simulation of city bus performance based on actual urban driving cycle in China

This paper establishes the simulation model of a city bus on the basis of the EQ6110 bus prototype and its experimental data. According to the actual urban driving cycle, the fuel economy and the traction performance of the EQ6110 city bus have been simulated, and factors such as the driving cycle, the loss of power to engine accessories, the gear-shifting strategy, the fuel shut-off strategy of the engine, etc., which influence on the bus’s fuel economy, are also quantitatively analyzed. Some conclusions are drawn as follows: (1) driving cycles have a great influence on the fuel economy of a city bus; (2) under the typical urban driving cycle of the public bus in China, the engine fuel shut-off strategy can save about 1 to 1.5 percent of the fuel consumption; and (3) the optimized gear-shifting rules can save 6.7 percent of the fuel consumption. Experimental results verify that the fuel economy for the EQ6110 public bus is improved by 7.2 pecent over the actual Wuhan urban driving cycle of the current public bus in China.     

Prediction of fatigue life and estimation of its reliability on the parts of an air suspension system

Air suspension systems have been implemented in various commercial vehicles, such as buses and special purpose trucks, because of the comfortable ride and easy height control. An evaluation of the durability of vehicle parts has been required for service life and safety starting in the early stages of design. The cyclic load applied to the vehicle can cause fatigue failure of parts, such as the suspension frame. This paper presents a method to predict the fatigue life of the suspension frame at the design stage of the air suspension system used in a heavy-duty vehicle. To estimate the fatigue life using the SN method, the Dynamic Stress Time History (DSTH) is necessary for the part of interest. DSTH can be obtained from the results of the flexible body dynamic analysis using the Belgian road simulation and the Modal Stress Recovery (MSR) method. Furthermore, the reliability of the predicted fatigue life can be evaluated by considering the variations in material properties. The probability and distribution of the expected life cycle can be obtained using experimental design with a minimum number of simulations. The advantage of using statistical methods to evaluate the life cycle is the ability to predict replacement time and the probability of failure of mass-produced parts. This paper proposes a rapid and simple method that can be effectively applied to the design of vehicle parts.     

Optimal synthesis of function generation in steering linkages

This paper presents an approach to optimize planar mechanisms for function generation synthesis. It is applied to the design of different steering linkages used in road vehicles where the Ackermann condition is formulated as the objective function. Four different mechanisms are kinematically defined and synthesized in terms of the proposed method. Limitations of the size of the elements are also considered by means of inequality constraints. Solutions are presented as the difference between desired behaviour, established by Ackermann, and actual generated performance. The results show that the accuracy achieved by the proposed procedure is satisfactory for working conditions in this type of linkages.     

High-strain-rate fracture of adhesively bonded composite joints in DCB and TDCB specimens

Double-cantilever beam (DCB) and tapered double-cantilever beam (TDCB) specimens are the test configurations most commonly used to measure the fracture toughness of composites and adhesive joints. Strain rates of 1 to 18.47 m/s were applied to the test specimens via high-speed hydraulic test equipment. Because the fracture occurs through the adhesively bonded joints and the cracks grow rapidly, the crack length and beam displacement were recorded by a high-speed camera. An energy range from 0 to 10 J was often observed in the high-strain-rate fracture experiments for nonlinear plastic behavior of the dynamically loaded adhesively bonded DCB and TDCB specimens. The range of energy release rates (fracture energy) for TDCB specimen was 2 to 3 times higher than that of a DCB specimen for all high strain rates. The fracture energy of automotive adhesive joints can be estimated using the experimental results in this study for the fracture toughness (G_IC) under high rates of loading. The crack grows as the applied fracture energy exceeds the value of the critical energy release rate (G_IC) at the crack tip. The energy release rate was calculated using the fracture mechanics formula. The key fracture mechanics parameter, the fracture energy GIC, was ascertained as a function of the test rate and can be used to assess and model the overall joint performance.     

Fuel consumption of fuel cell hybrid vehicles considering battery SOC differences

Fuel cell hybrid vehicles (FCHVs) have become one of the most promising candidates for future transportation due to current energy supply problem and environmental problem. Fuel economy is an important factor in FCHVs. In order to properly evaluate the fuel economy of an FCHV, the initial battery state of charge (SOC) and the final battery SOC have to be identical so that the effect of the battery energy usage on the fuel economy is neglected. In the simulation or in the real driving, however, the final battery SOC is usually different from the initial battery SOC, and the final battery SOC often depends on the power management strategy. To consider the difference between the two battery SOC values, the concept of equivalent fuel consumption is presented by two methods. One is based on the relationship between delta SOC and delta fuel consumption, and the other is based on the optimal control theory. Two rule-based power management strategies for an FCHV are presented, and for each strategy, the fuel economy is evaluated based on the two methods. The characteristics of the two methods are discussed and compared, and the superior one is selected based on the comparison.