Influence of shock absorber wearing on vehicle brake performance

In order to safely maintain a vehicle, it is necessary to verify the most important systems that affect safety during Periodic Motor Vehicle Inspections (PMVIs). In a previous paper, a test method and validation criteria were suggested by the authors to verify shock absorber status during PMVIs, as they are a fundamental component that may wear out during a vehicle’s life. In this paper, variations of the performance of the vehicle’s brakes resulting from shock absorber wearing have been analyzed, in order to confirm whether the suggested criteria is valid for taking into account longitudinal forces and pitch movement on the vehicle. A simulation-based study was conducted with several configurations of a worn damper on a vehicle driving on two virtual roads: smooth and undulating. The results confirmed that the damping coefficient established as an acceptable value to verify the shock absorber status in PMVIs is also valid considering the forces involved in a braking maneuver.     

Two- and three-dimensional hydroelastic modelling of a bulker in regular waves

The relatively high rates of bulk carrier casualties in recent years, as well as structural features such as large deck openings, make this vessel type a suitable example for investigating the influence of hydroelastic modelling on predicting wave-induced loads and responses. Two- and three-dimensional fluid–flexible structure interaction models, due to their different degree of complexity and associated data requirements, can be used at different stages of the design process when estimating wave-induced loads, namely preliminary and detailed design stages, respectively.

In this paper, therefore, two- and three-dimensional hydroelasticity theories are applied to predict and compare the dynamic behaviour of a bulk carrier hull, based on OBO MV Derbyshire, in waves. Both symmetric and antisymmetric motions and distortions are incorporated in these investigations. The three-dimensional structural model consists entirely of shell finite elements, representing all major external and internal structural components, whilst the two-dimensional model is generated using Timoshenko beam finite element and finite difference discretisations. Issues relevant to the structural modelling stage, for both idealisations, are discussed. The in vacuo dynamic characteristics are compared for all models, with particular emphasis on the influence of hatch openings, shear centre and warping on the antisymmetric dynamics of the structure. For the wet analysis the fluid–flexible structure interaction is carried out using two-dimensional (Timoshenko beam and strip theory) and three-dimensional (beam and shell finite element idealisations combined with potential flow analysis based on pulsating source distribution over the mean wetted surface) analyses. Comparisons are made between steady-state responses predicted by two- and three-dimensional models in bow quartering regular waves.

It is shown that whereas the predicted symmetric dynamic responses obtained from two- and three-dimensional models are in good agreement, differences are observed for the antisymmetric dynamic characteristics. It is thought that this may be due to inadequacies in the beam models employed when simulating the global dynamic behaviour of this highly non-prismatic hull girder whilst allowing for the effects of warping.     

Bayesian kriging regression for the accuracy improvement of beam modeled T-junctions of buses and coaches structures with a methodology based on FEM behavioral analysis

This paper has been developed in the framework of the alternative beam T-junction solution previously propoused by the authors (Alcalá et al., 2013), with the scope of optimizing the behavior of buses and coaches upper structures modeled with beam type elements. The alternative beam T-junction model proposed by the authors, had a total of six elastic elements at the junction level allowing to modify the localized rigidity of any modeled T-junctions, therefore improving their behavior and avoiding the well known rigidity issue these elements have. A fundamental aspect behind the use of these alternative beam models is related to the necessity of correctly estimating the rigidity values of the elastic elements for each modeled T-junction. In this context, we propose applying a surrogate model for the reference calculations which is based on statistical Bayesian kriging predictors. Statistical predictions have the added value, with respect to deterministic solutions, of providing a quantification of uncertainty. The development of the kriging predictors has required the application of a statistical methodology including computer experiment design, computation of moments of inertia, graphical and ANOVA type sensitivity analysis and Monte Carlo computation of Bayesian inference. The results of the application have been a very satisfactory trade-off between accuracy of approximation (prediction) and computational cost. The surrogate kriging models also provide an useful tool for a better understanding of the input-output relationships involved in the reference computations.     

Meachanism and method of DPF regeneration by oxygen radical generated by NTP technology

By using a self-designed non-thermal plasma (NTP) injection system, an experimental study of the regeneration of DPF was conducted at different temperatures, where oxygen as the gas source. The results revealed that PM can be decomposed to generate CO and CO₂ by these active substances O₃, O which was generated through the discharge reaction of NTP reactor. With the increasing of test temperature, the mass of C₁ (C in CO) shows a overall downward trend while the mass of C₂ (C in CO₂) and C₁₂ (C₁ and C₂) increase firstly and then decrease. When the test temperature is 80°C, the backpressure of DPF decreases fastest and the regenerative effect is remarkable. DPF can be regenerated by NTP technology without any catalyst at a lower temperature. Compared with the traditional regeneration method, the NTP technology has its superiority.     

Transient modeling and validation of lithium ion battery pack with air cooled thermal management system for electric vehicles

A transient numerical model of a lithium ion battery (LiB) pack with air cooled thermal management system is developed and validated for electric vehicle applications. In the battery model, the open circuit voltage and the internal resistance map based on experiments are used. The Butler-Volmer equation is directly considered for activation voltage loss estimation. The heat generation of cells and the heat transfer from cells are also calculated to estimate temperature distribution. Validations are conducted by comparison between experimental results at the cell level and the pack level. After validations, the effects of module arrangement in a battery pack are studied with different ambient temperature conditions. The configuration that more LiB cells are placed near the air flow inlet is more effective to reduce the temperature deviation between modules.     

Novel evaluation method of fuel consumption and emission for heavy-duty hybrid electric vehicles

This paper is a continuation of a previous paper titled “A novel way to calculate energy efficiency for rechargeable batteries” published on Journal of Power Sources/2012 describing a new method to calculate energy efficiency for rechargeable batteries. The present paper further describes the application of energy efficiency model on the evaluation of fuel consumption and emission for the heavy-duty hybrid electric vehicles (HD-HEVs). A more accurate calculation method of net energy change for power battery pack is proposed based on energy efficiency model of power battery pack. A more simplified and accurate correction method of fuel consumption and emission is also presented based on equivalent mileage. The fuel consumption and emission on chassis dynamometer are measured in the HD-HEVs. The experiment results show that relative errors of fuel consumption and emission between equivalent mileage correction results and linear regression correction results are less than 3%, which verifies accuracy and validates the proposed evaluation method for HD-HEVs fuel consumption and emission.     

Robustness analysis of ESC ECU to characteristic variation of vehicle chassis components using HILS technique

The ESC system, since its introduction in the mid 90s, has greatly contributed to prevention of vehicle accidents with its capability of maintaining vehicle stability in severe driving conditions. Due to its significant advantages, many nations are now adopting regulations that mandate installation of the ESC system in all classes of passenger vehicles — from mini to luxury. Accordingly it became important to know whether an ESC ECU can yield good performance on a wide range of vehicle parameter changes. In this paper, robustness analysis was conducted to study how characteristic variation of the main chassis components affect the performance of the ESC ECU. This analysis was carried out using a HILS system built on an actual ESC ECU. The variation range of each chassis component was carefully selected considering the component’s design criteria adopted in automotive industries. Based upon the robustness analysis results, the allowable variation ranges of the chassis components for ensuring sound performance of an ESC ECU were proposed.     

Dynamics analysis of an omni-directional vehicle

In a modern society, traffic congestion is a major problem in every metropolis. To solve the problem of traffic congestion an innovative omni-directional vehicle is proposed. This research has mainly focussed on developing the comprehensive vehicle dynamics model for an omni-directional road vehicle. Then the stability of the vehicle in the yaw plane was analysed under different scenarios based on the response of the side slip angle. Finally an active steering PID controller was suggested and which, according to the results of the simulation, improved the yaw plane stability.     

Design of 2-speed transmission for electric commercial vehicle

As environmental and economic interests increase, the need for eco-friendly vehicle such as an electric vehicle (EV) has increased rapidly. Various research of enhancing EV powertrain efficiency and relibility have been studied. In this study, 2-speed shift gears mechanism is designed by using simpson type planetary gear train. This transmission has two planetary gear unit. Gear position is determinded by which ring gear is fixed. Internal components of the transmission are designed for satisfying the required specification of EV. We analyze gear strength, gear mesh efficiency, and transmission efficiency. By manufacturing the transmission prototype and performing some experiments, we verify the application suitability of this transmission.     

Plug-in HEV with CVT: configuration,control, and its concurrent multi-objective optimization by evolutionary algorithm

Plug-in Hybrid Electric Vehicle (Plug-in HEV) has dramatic improvements in fuel economy and emission reduction. It is most important to decide its optimal configuration, energy management strategy, powertrain sizes, and control logic parameters. For multi-objective optimization, we present a concurrent optimization methodology based on an optimal Plug-in HEV powertrain configuration with continuous variable transmission (CVT). The novelty is using evolutionary algorithm in conjunction with an instantaneous optimal energy management strategy. Simulation results indicate the proposed method can significantly reduce fuel consumption and emissions by simultaneously optimizing the propulsion system parameters as well as the energy control parameters.