Development of an Anti-Lock Brake System for Motorcycle

An Anti-Lock Brake System (ABS) system is developed for motorcycles using different control laws to improve the safety during emergent braking conditions. The mechanical design problem is first investigated so as to modify a scooter to be equipped with the proposed ABS brake system and to set up experimental test stand. For ABS control, the slip control, P1R3, and P2R4 methods are used to implement the controller using an Intel 80196KC single chip microcomputer. The hard-ware-in-the-loop (HITL) simulation is also performed in PC to check the performance in various road conditions including dry and wet roads. It is found experimentally that both P1R3 and P2R4 can both achieve ABS function, but P2R4 performs more desirably than P1R3 method.     

Performance Potential and Power Consumption of Slow-Active Suspension Systems with Preview

Two possible layouts of a slow-active suspension model are analysed. Optimal control laws for different actuator bandwidths and various amounts of road preview are generated, and estimates of power consumption are made. Higher bandwidth systems (10Hz) require less preview to obtain a given level of performance than those with a lower bandwidth (3Hz) but use more energy in doing so. Similar performance is available from the two systems considered, although the second uses considerably less energy to obtain that performance.     

Performance Benefits in Passive Vehicle Suspensions Employing Inerters

A new ideal mechanical one-port network element named the inerter was recently introduced, and shown to be realisable, with the property that the applied force is proportional to the relative acceleration across the element. This paper makes a comparative study of several simple passive suspension struts, each containing at most one damper and inerter as a preliminary investigation into the potential performance advantages of the element. Improved performance for several different measures in a quarter-car model is demonstrated here in comparison with a conventional passive suspension strut. A study of a full-car model is also undertaken where performance improvements are also shown in comparison to conventional passive suspension struts. A prototype inerter has been built and tested. Experimental results are presented which demonstrate a characteristic phase advance property which cannot be achieved with conventional passive struts consisting of springs and dampers only.     

Analysis of the shifting behavior of a novel clutchless geared smart transmission

Conventional geared transmissions use some kinds of clutches to control the power flow from an internal combustion engine to the driveline while shifting gears. However, the shifting performance is seriously affected by the clutch engagement and an unavoidable drop in the torque may occur when the clutch is disconnected. Moreover, wear of the clutch, the need for hydraulic equipment, and the load limit may together aggravate the limits of the clutch system. For this reason, as a novel transmission without a clutch, the clutchless geared smart transmission (henceforth CGST) is proposed by our research team. The CGST controls the power flow in a multiple-input gear-train by controlling the electric motor attached to the planetary gear system. However, no CGST has been realized in an actual vehicle thus far, and the performance has been predicted only theoretically. In this research, we analyzed the achievable performance based on a developed CGST dynamic model with a typical CGST structure. In addition, a CGST gear-shifting algorithm is proposed for use with the dynamic model. From the simulation results, the CGST does not show an abrupt drop in its torque or oscillation while shifting gears due to the absence of a discontinuous power flow. The developed dynamic model can serve as a performance reference for the CGST. Moreover, it can be used as a simulation tool for developing a gear-shifting control logic scheme.     

Review on characterization of nano-particle emissions and PM morphology from internal combustion engines: Part 1

This paper is review of the characterization of exhaust particles from state-of-the-art internal combustion engines. We primarily focus on identifying the physical and chemical properties of nano-particles, i.e., the concentration, size distribution, and particulate matter (PM) morphology. Stringent emissions regulations of the Euro 6 and the LEV III require a substantial reduction in the PM emissions from vehicles, and improvements in human health effects. Advances in powertrains with sophisticated engine control strategies and engine after-treatment technologies have significantly improved PM emission levels, motivating the development of new particle measurement instruments and chemical analysis procedures. In this paper, recent research trends are reviewed for physical and chemical PM characterization methods for gasoline and diesel fueled engines under various vehicle certification cycles and real-world driving conditions. The effects of engine technologies, fuels, and engine lubricant oils on exhaust PM morphology and compositions are also discussed.     

Simulation of flow in diesel particulate filter system using metal fiber filter media

Metal fiber is introduced as a new filter media in wall-flow Diesel Particulate Filter (DPF) system. This technology has high temperature durability which is required for filter regeneration, and can maintain the mechanical strength even in the extreme exhaust-related vibrations of vehicles. However, the regeneration near the wall (outer layer) is more difficult because of the heat loss and reduced gas flow near the wall. In this study, a flow is simulated to determine the flow control method for the more uniform flow in all filter layer. By using Star CCM+ commercial software, we obtain local velocity, streamline, and pressure distributions in the filter, which are typically difficult to obtain from measurements. The major control factors are the filter porosity, size and location of the distribution plate, and the number of blades of the swirler. By placing the distribution plate in front of the filter, the flow velocity near the wall was increased. The optimum location and size of the flat plate were chosen. By attaching the blade on the plate the flow velocity near the wall was increased more. Therefore, the regeneration efficiency is increased by using the swirler-type metal fiber DPF system.     

Evaluation and visualization of stratified ultra-lean combustion characteristics in a spray-guided type gasoline direct-injection engine

To comply with reinforced emission regulations for harmful exhaust gases, including carbon dioxide (CO₂) emitted as a greenhouse gas, improved technologies for reducing CO₂ and fuel consumption are being developed. Stable lean combustion, which has the advantage of improved fuel economy and reduced emission levels, can be achieved using a sprayguided-type direct-injection (DI) combustion system. The system comprises a centrally mounted injector and closely positioned spark plugs, which ensure the combustion reliability of a stratified mixture under ultra-lean conditions. The aim of this study is to investigate the combustion and emission characteristics of a lean-burn gasoline DI engine. At an excess air ratio of 4.0, approximately 23% improvement in fuel economy was achieved through optimal event timing, which was delayed for injection and advanced for ignition, compared to that under stoichiometric conditions, while NO_x and HC emissions increased. The combustion characteristics of a stratified mixture in a spray-guided-type DI system were similar to those in DI diesel engines, resulting in smoke generation and difficulty in three-way catalystutilization. Although a different operating strategy might decrease fuel consumption, it will not be helpful in reducing NO_x and smoke emissions; therefore, alternatives should be pursued to achieve compliance with emission regulations.     

Urea-SCR system optimization with various combinations of mixer types and decomposition pipe lengths

The demand for NO_x after-treatment system has increased dramatically due to the stricter NO_x emission regulations for diesel vehicles. The urea-SCR system is one of the NO_x after-treatment methods found to be quite effective to meet the regulation requirement enforced by various authorities including the Euro-6. In order to develop an effective urea-SCR system, it is critical to establish an even distribution of reductant over the catalyst surface since this favorable distribution can increase reduction reaction and in turn, improve NO_x conversion efficiencies. In the current study, a number of design variations of the urea-SCR system which included two mixer types and three decomposition pipe lengths, were evaluated systematically using CFD analysis and experimental measurements. The purpose of the CFD analysis was to estimate the distribution of reductant within the urea-SCR system with a specific configuration and the purpose of the engine emission test was to measure the amount of NO_x reduction, respectively. The results from the systematic analysis revealed the relation between the reductant distribution over the SCR and the performance of the NO_x reduction.     

Comparison study on characteristics of nano-sized particle number distribution by using condensation particle counter calibrated with spray and soot type particle generation methods

In the year 2011, the Particle Measurement Program (PMP) in Europe started the regulation of the diesel vehicle’s nano-sized particle number density (PN) due to its high degree of harm to the human body. Concretely, the standard level of PN emission was introduced in the Euro 5+ and 6 emissions regulation with a limit (<6.0 × 10¹¹#/km) for diesel light-duty vehicle. Therefore, the determination of suitable and sophisticated instruments for reliable particle sampling and analysis was essential in taking exact experimental data. Now, among the PN emission measuring devices suggested by the PMP, condensation particle counter (CPC) is a key equipment for measuring the particle number density in real time and it has been used extensively. However, CPC can cause different results depending on operating conditions of the saturator and condensation that induce different rates of particle growth. This study was conducted to analyze the effect of CPC calibrated by a two-particle generator with spray and soot type methods applied on the nano-sized particle distribution’s parameters such as number concentration and linearity. Also, in order to ensure the reliability for particle sensor system named as PPS, which had emerged as a useful diagnostic to making spatially and temporally resolved quantitative measurements of diesel PN concentration, it was compared with calibrated CPC system. As a result, nano-sized particle measuring system with CPC calibrated by spray type particle generator had a much higher counting efficiency, indicating a larger nano size available than soot type particle generator. And, comparative experimental results on the correlation between the particle number of CPC to a reflectance PPS system showed that above 5,000 #/cm ³ in number concentrations measured by CPC as well as PPS were found to be similar with good linear relationship.