Study on bending conditions of plate in coil box

In a coil box between the roughing and finishing stands on a hot strip mill, a problem has been encountered that the entry region of the plate touches the bending rolls and deforms. As a result, the defective coil occurs. The condition of plate bending, which forms a new deformation feature in coiling, is analyzed. In this paper, the authors focus on the research of the effects of coiling parameters, such as the thickness of plate, roll speed and feeding speed of plate in coil box, and on specific plate bending. A finite element method is developed to simulate this coiling process. Based on numerical simulation, the effects of the coiling parameters on the mechanics and deformation of the bending plate are obtained. Numerical simulation tests have verified the validity of the developed model.     

Port e-Transformation,customer satisfaction and competitiveness

ABSTRACT

e-Transformation in container ports means port organization-wide innovative transformation encompassing internal and external value chains based on information and communication technology. There is a considerable theoretical literature on the impact of e-Transformation on business performance, but there is very little empirical study on its effectiveness in ports. The objective of this paper is to empirically investigate how e-Transformation in container port management can influence customer satisfaction and port competitiveness. The findings reveal that e-Transformation in container ports can affect customer satisfaction and port competitiveness through e-Workplace, customer relationship management and security, implying that container ports should make every effort to focus on e-transformation in these critical areas. Due to limited empirical studies in this area, the findings have provided an empirical support for the importance of e-Transformation in container terminal management and shed more light on how e-Transformation can affect customer satisfaction and port competitiveness.     

Comments on enhanced yoking proof protocols for radio frequency identification tags and tag groups

A radio frequency identification (RFID) yoking proof scheme can generate proofs of simultaneous presence of two tags in the range of a specified reader so that an off-line verifier can verify the proofs later. This proof has found several interesting applications. However, many existing RFID yoking schemes are vulnerable to replay attacks. To overcome the weaknesses, Cho et al. proposed a new RFID yoking proof protocol and a new grouping protocol. Unfortunately, Cho et al.’s schemes are still vulnerable to replay attacks. In this paper, in addition to demonstrating weaknesses, we further discuss the rationale behind these weaknesses to provide a guide line for designing secure RFID yoking schemes. Based on the guide line, we propose a new RFID yoking scheme and a new RFID grouping scheme. Performance evaluation shows that our scheme outperforms its counterparts.     

Performance comparison between pedestrian push-button and pre-timed pedestrian crossings at midblock: a Korean case study

Walking has been highlighted as an independent transportation mode as well as an access/egress mode to/from public transit to encourage the use of more sustainable transport systems. However, walking does not seem to have priority over other transportation modes, especially in areas where various modes of movement are in conflict. The pedestrian push-button system seems to be a solution to distribute the right of way. The focus of this study is on the performance issue of the pedestrian push-button. Specifically, this study deals with issues related to mid-block crossings and attempts to answer two questions: whose waiting time is longer at pre-timed and push-button crossings, pedestrians, or vehicles? and which system – pre-timed or push-button – is better in terms of total waiting time? According to our simulation analyses, if the pedestrian flow rate is less than 120, 85, and 70 ped/h for two-, three-, and four-lane roads, respectively, the push-button system is recommended.     

In-use measurement of the activity, fuel use, and emissions of eight cement mixer trucks operated on each of petroleum diesel and soy-based B20 biodiesel

In-use micro-scale fuel use and emission rates were measured for eight cement mixer trucks using a portable emission measurement system. Each vehicle was tested on petroleum diesel and B20 biodiesel. Average fuel use and emission rates increase monotonically versus engine manifold absolute pressure. A typical duty cycle includes loading at a cement plant, transit while loaded from the cement plant to work site, creeping in a queue of vehicles at the worksite, unloading, and transit without load from the site to the plant. For B20 versus petroleum diesel, there is no significant change in the rate of fuel use, CO₂ emissions, and NO emissions, and significant decreases in emissions for CO, hydrocarbons, and particulate matter. For loaded versus unloaded onroad travel, fuel use and CO₂ emissions rates are approximately 60% higher and the rates for other pollutants are approximately 30–50% higher. A substantial portion of cycle emissions occurred at the work site. Inter-vehicle and intra-cycle variability are also quantified using the micro-scale methodology.     

Application of the reverse 3D scanning method to evaluate the wear of forging tools divided on two selected areas

This study is focused on tools used in the industrial hot forging process of a front wheel forging (eventually–gear wheel) manufactured for the automotive industry. Four different variants were applied for the tools: 2 die inserts were coated with two different hybrid layers (GN + PVD type), i.e. AlCrTiN and AlCrTiSiN, one insert was only nitrided, and one was pad welded, to improve tool durability. The tool wear was analysed and represented by the material degradation on the working surface, based on the 3D scanning and the material growth of the periodically collected forgings. Additionally, the scanned tools were divided into two areas, in which it was found, based on the reliminary analysis, that various degradation mechanisms are predominant. Microstructural and hardness measurements of the analyzed tools were also performed. Based on the results, it was found that, in the central part of the die insert (area A), thermo-mechanical fatigue and wear occurred, while in the area of the bridge insert (area B), only abrasive wear could be observed. For these areas (A and B), the loss of material was determined separately. In area A for the inserts with hybrid layer GN+AlCrTiSiN and gas nitrided, an intensive increase of wear took place, which was not observed for the pad welded and GN+AlCrTiN layer insert, for which, together with the increase of the forging number, a proportional growth of the loss of material occurred. In area B the weakest results were obtained for the insert with GN+AlCrTiSiN layer, while wear of other die inserts grew similar and proportional.     

Finite element modeling of hydrostatic stress distribution in copper dual-damascene interconnects

Hydrostatic stresses of copper dual-damascene interconnects are calculated by a commercial finite element software in this paper. The analytical work is performed to examine the effects of different low-k (k is permittivity) dielectrics, barrier layer and aspect ratio of via on hydrostatic stress distribution in the copper interconnects. The results of calculation indicate that the hydrostatic stresses are highly non-uniform throughout the copper interconnects and the highest tensile hydrostatic stress exists on the top interface of lower level interconnect near via. Both the high coefficient of thermal expansion and the low elastic modulus of the low-k dielectrics and barrier layer can decrease the highest hydrostatic stress on the top interface, which can improve the reliability of the copper interconnects.     

Lightweight mixture faults detection method for gasoline engine using on-line trend analysis

Mixture faults detection is meaningful for gasoline engines because proper mixture is the basic prerequisite for healthy running of a combustion engine. Among existing methods for faults detection, the data-driven trend analysis technique is widely used due to the simplicity and efficiency in time-domain. The CUSUM (Cumulative Sum Of Errors) algorithm is good at real-time trend extraction, but it’s easy to be costly on the fuel trim signal during the engine in normal working conditions, which will increase battery energy consumption because engine failure is rarely occurs. Hence, the conventional treatment methods of artifacts in the CUSUM algorithm are modified by means of decay function and detection time analysis. The thresholds are tuned according to the characteristics of artifacts instead of residual variability, which leads to better results of trend extraction and less computation. Then, the revised CUSUM algorithm is used for monitoring the mixture abnormal behaviors, and the mixture faults can be detected in real time through analyzing the variation features of fuel trim signal. The lightweight faults detector using the advanced CUSUM algorithm (FD-A-CUSUM) is evaluated on the experimental data collected from a Ford engine. The validation results show that while engine works under normal conditions, the computation of FD-A-CUSUM has decreased by 72.79 % in comparison with the detection method using the original CUSUM algorithm (FD-O-CUSUM), and the false alarm ratio of FD-A-CUSUM is 3.37 %. Futhermore, the detection results of FD-A-CUSUM for two leakage faults have achieved 91.18 % test accuracy.     

Numerical method for simulating tire rolling noise by the concept of periodically exciting contact force

For the numerical simulation of tire rolling noise, an important subject is the extraction of normal velocity data of the tire surface that are essential for the acoustic analysis. In the current study, a concept of periodically exciting contact force is introduced to effectively extract the tire normal velocity data. The ground contact pressure within contact patch that is obtained by the static tire contact analysis is periodically applied to the whole tread surface of stationary tire. The periodically exciting contact forces are sequentially applied with a time delay corresponding to the tire rolling speed. The tire vibration is analyzed by the mode superposition in the frequency domain, and the acoustic analysis is performed by commercial BEM code. The proposed method is illustrated through the numerical experiment of 3-D smooth tire model and verified from the comparison with experiment, and furthermore the acoustical responses are investigated to the tire rolling speed.