Belt routing and safety assessment through computer simulation

Most of the research on safety belt systems has involved crash simulation that only considered a dynamic human model. However, belt routing analysis, usually known as comfort level estimation, is also an important factor in safety belt design, considering that serious injuries of the abdominal region result from the infiltration of a belt into the neck or the chest. Thus, safety belt evaluations using kinematic human models are also needed. In this paper, a belt fit simulation method is suggested. Using the proposed process, both comfort and safety analyses can be performed under the same conditions continuously, and thus the safety belt design parameters, such as the location of anchor points, dummy posture and etc., can be evaluated. In conclusion, this computer process enables a belt system design to reduce injuries.     

Theoretical method for predicting the weight reduction rate of a box-type car body for rolling stock by material substitution design

In this paper, a theoretical approach is suggested for predicting the structural performances and weight reduction rate of a car body with a box-type section when its material is substituted with a lightweight material for weight saving. For the material substitution design of a car body for rolling stock, bending, axial, and twisting deformations should be considered at constant stiffness and strength conditions. To compare the weight reduction effects on different material applications, some new indices were derived from a structural performance point of view. The derived indices provide good measures to estimate weight reduction by material substitution design and can be effectively applied to the conceptual design of a car body.     

Crash protection of Hybrid Electrical Vehicles for amending the KMVSS No. 91

This paper explores issues related to the electrical safety of Hybrid Electrical Vehicles (HEVs) during and after various crash events. Japanese and American federal regulations regarding occupant protection against high voltages in Electric Vehicles (EVs) and HEVs were surveyed and analyzed in this study. Front, side and rear impact tests for two types of HEVs were conducted to investigate electrolyte spillage, the retention of the propulsion battery system and the electrical isolation of the occupant. The test results met the related criteria. The test procedures and the criteria for occupant protection established through this study were amended to Korean Motor Vehicle Safety Standard (KMVSS) No. 91 to add the crash protection of the EVs and the HEVs.     

Hydroplaning simulation of a tire in thin water using fem and an estimation method and its application to skid number estimation

To simulate the hydroplaning of a tire, many analytical studies have been performed using commercial explicit FE (Finite Element) codes such as MSC.DYTRAN and LS-DYNA. However, most previous studies on this subject have addressed simulation of hydroplaning for water more than 5 mm deep. Additionally, because a great number of Eulerian elements and Lagrangian elements are typically used to analyze hydroplaning and because multiple analyses should be performed for various water depths, long CPU times are required. In this study, it was found that the traction force and the lift and drag forces between the tire and the road surface could be easily estimated for water shallower than 5 mm using an exponential function based on tire rolling FE simulation results. Furthermore, changes in skid resistance, expressed as SN (skid number), could be estimated for various water depths and vehicle speeds using the method proposed in this study, and the results were proven to be in good agreement with results obtained using the ASTM E274 Pavement Friction Tester.     

Synchronized Production and Transportation Planning Using Subcontracted Vehicles in a Production-Distribution Network

Abstract

Effective management of interfaces between procurement, supply, production and distribution for higher efficiency in the supply chain is an important issue in global manufacturing, where the synchronization of production and transportation planning represents important savings in operational costs. This paper focuses on the synchronization of production planning and transportation planning in a production distribution network, where transportation is subcontracted to a professional transportation enterprise (PTE) for vehicle-hiring. Dynamic and flexible numbers of vehicles are used to cater for fast changing market demands. Thus, the number of vehicles to be hired is viewed from the planning point of view as an operational decision considered simultaneously with production and transportation planning. A mathematical model – SPTP/MTDS – for synchronized production and transportation planning under multiple times and direct shipping strategy (MTDS) is discussed, and a Lagrange relaxation decomposition-based two layer decision procedure (LRD-TLDP) is developed. By introducing artificial decision variables and Lagrange multipliers, SPTP/MTDS is decomposed into a production decision sub-problem (SPTP-PD), and a distribution decision sub-problem (SPTP-DD). A priority-based assignment heuristic and a partial chain-based genetic algorithm are developed to solve SPTP-PD and SPTP-DD, respectively. An illustration of the application of the model in an electronic appliance manufacturing enterprise in China is presented.     

A multinomial logit car use model for a megacity of the developing world: Istanbul

The increase in motor vehicle use is one of the important factors that cause traffic congestion, especially in megacities. Thus, the reasons behind this increase require serious attention. This paper offers an analysis of this kind, for a megacity from the developing world, Istanbul. A stratified multinomial logit model accounting for the availability of a second vehicle in the household is estimated for a sample drawn from a questionnaire to gather information of actual car use in Istanbul. This estimation is only possible through a unique data generation process that converts actual preferences into a choice study setting. In addition, a simulation study, generally utilized in the analyses of discrimination between certain layers of society, and a scenario analysis related to changes in income are also included in the paper for a better understanding of the nature of the topic. The results show that the behavior of households with a second vehicle available and not available varies significantly due to household, individual and professional-related characteristics.     

Node-based scheduling method for easy migration from CAN to FlexRay in in-vehicle networking systems

As vehicles become more intelligent, in-vehicle networking (IVN) systems such as controller area network (CAN) are essential for the convenience and safety of drivers. To expand the applicability of IVN systems, attention is currently being focused on chassis networking systems that require increased network capacity and real-time capabilities. FlexRay was developed to replace CAN protocol in chassis networking systems, to remedy the shortage of transmission capacity and unsatisfactory real-time transmission delay of conventional CAN. However, FlexRay network systems require a complex scheduling method, which is a barrier to their implementation as chassis networking systems. In particular, if we want to migrate from a CAN network to a FlexRay network using the well-defined CAN message database, which has been specifically constructed for chassis networking systems by automotive vendors, a new type of scheduling method is necessary to reduce scheduling efforts during the software development process. This paper presents a node-based scheduling method for easy migration from a CAN network to a FlexRay network system. To demonstrate the feasibility of the technique, its performance is evaluated in terms of various software complexity indices.     

Simulation of flow in diesel particulate filter system using metal fiber filter media

Metal fiber is introduced as a new filter media in wall-flow Diesel Particulate Filter (DPF) system. This technology has high temperature durability which is required for filter regeneration, and can maintain the mechanical strength even in the extreme exhaust-related vibrations of vehicles. However, the regeneration near the wall (outer layer) is more difficult because of the heat loss and reduced gas flow near the wall. In this study, a flow is simulated to determine the flow control method for the more uniform flow in all filter layer. By using Star CCM+ commercial software, we obtain local velocity, streamline, and pressure distributions in the filter, which are typically difficult to obtain from measurements. The major control factors are the filter porosity, size and location of the distribution plate, and the number of blades of the swirler. By placing the distribution plate in front of the filter, the flow velocity near the wall was increased. The optimum location and size of the flat plate were chosen. By attaching the blade on the plate the flow velocity near the wall was increased more. Therefore, the regeneration efficiency is increased by using the swirler-type metal fiber DPF system.