Application of slim A-pillar to improve driver’s field of vision

The importance of vehicle safety cannot be exaggerated in today’s mobile societies. Many manufacturers, associates related to vehicles and universities make an effort to improve vehicle safety by developing new technologies, applying high strength steel to the body structure etc. However, the majority of these efforts are focused on decreasing injury. It is absolutely important to minimize injury, but a more important aspect is coping with vehicle accidents. That is, As undeniably important as it is to minimize potential injuries, it is critical that experts focus on developing ways to keep drivers out of situations likely to lead to crashes in the first place. The purpose of this paper is to determine what the most critical factor is when coping with an unfamiliar driving situation. The answer is to provide a wide-open field of vision, especially for the driver. The driver’s field of vision is obstructed by the vehicle’s A-pillar. To solve this, the A-pillar obstruction angle, which is the angle between the driver’s eyes and the A-pillar should be decreased. This paper purposes three-methods for decreasing this angle structurally and applying a slim A-pillar which is as the best solution to decrease the A-pillar obstruction angle and ensure the drivers field of vision at the same time     

Design and implementation of a new clamping force estimator in Electro-Mechanical Brake systems

In this paper, an improved clamping force estimator is proposed for Electro-Mechanical Brake (EMB) systems by using the motor rotor position information and the hysteresis characteristics of mechanical parts in the EMB. A cascaded type of a force/position control system with a force sensor or an estimator was designed and implemented to control the clamping force and to keep the clearance gap in EMB systems. The EMB Hardware-In-the-Loop-Simulation (HILS) results show that the proposed force estimator yields better estimation performance than the existing estimator and that the clamping force control system based on the estimator can be also used for the fault tolerant control of the system.     

Implementation of discharging/charging current sensorless state-of-charge estimator reflecting cell-to-cell variations in lithium-ion series battery packs

This paper offers novel insights to the design and implementation of an innovative state-of-charge (SOC) estimator for the lithium-ion (Li-Ion) series battery pack. The most interesting feature of this approach is that it can utilize information from each filtered terminal voltage of the Li-Ion cells connected in series for SOC estimation of the battery pack. Without actual sensing each discharging/charging current (DCC) applied to the Li-Ion cells, it is possible to extract each DCC estimation from the corresponding filtered terminal voltages with an equivalent electrical circuit model (EECM) identification of all Li-Ion cells in the battery pack. There are two advantages to SOC estimation of the battery pack with this approach. First, the proposal can be implemented simply and effectively, reducing the computational steps required for SOC estimation. By reducing computational steps, the proposal is expected to be more cost-effective. Second, the approach guarantees an improved SOC performance, even if the battery pack results in inevitable cell-to-cell variation among Li-Ion cells. Accordingly, there are fewer differences to previously estimated DCCs among Li-Ion cells. Specifically, all values from the estimated DCCs are properly compensated for by simultaneous parameter modification according to each cell’s electrochemical characteristics. Experimental results clearly demonstrate that our DCC sensorless SOC estimator provides robust SOC performance for the battery pack. This approach considered an experimental battery pack (12S1P) connected in series using 2.6 Ah LiCoO2 cells produced by Samsung SDI.     

Multi-axle vehicle dynamics stability control algorithm with all independent drive wheel

The stability driving characteristic and the tire wear of 8-axle vehicle with 16-independent driving wheels are discussed in this paper. The lateral stability of 8-axle vehicle can be improved by the direct yaw moment which is generated by the 16 independent driving wheels. The hierarchical controller is designed to determine the required yaw torque and driving force of each wheel. The upper level controller uses feed-forward and feed-backward control theory to obtain the required yaw torque. The fuzzification weight ratio of two control objective is built in the upper level controller to regulate the vehicle yaw and lateral motions. The rule-based yaw moment distribution strategy and the driving force adjustment based on the safety of vehicle are proposed in the lower level controller. The influence of rear steering angle is considered in the distribution of driving force of the wheel. Simulation results of a vehicle double lane change show the stability of 8-axle vehicle under the proposed control algorithm. The wear rate of tire is calculated by the interaction force between the tire and ground. The wear of tire is different from each other for the vehicle with the stability controller or not.     

Clamping performance of fastener in windshield wiper assembly using theoretical and experimental methods

Improper clamping of wiper arms can cause problems in the operation of the wiper. An excessive clamping force can cause damage to the wiper arm head. On the other hand, an insufficient clamping force can cause self-loosening of the nut. Given the lack of direct research on the clamping force of the fastener in wiper assembly, this study verifies the existing clamping performance of the fastener in windshield wiper assembly by theoretical and experimental methods. The theoretical calculation results show that all the clamping performance are satisfied under the general snow load condition. However, under the critical load condition, maximum assembly preload and safety margin against slipping are in disagreement with the standard values. This problem is solved by increasing the strength grade of the bolt. The experimental results show a reducing tendency of the clamping force during the snow durability test. However, this reducing clamping force during the 60,000 test cycles is acceptable. In the case of nut reusing more than two times possibly cause a problem of its loosening because of insufficient clamping force. Therefore, it is recommended that the nut should not be reused more than two times.     

Trigger algorithm of vehicle automatic crash notification system

The Automatic Crash Notification (ACN) system is an effective technology to decrease the crash response time, improve the level of post-accident rescue and alleviate the severity of injuries. To realize this system, a vehicle terminal is developed. And based on a moving window integral algorithm, the trigger algorithm of ACN system is designed. By comparing the effect of different window widths on the trigger algorithm, we select the window width of the moving window integral algorithm as 8 ms. After system is triggered, different notify types was determined according to the change of velocity in the moving window. A sled impact simulation test shows that the impact can be identified rapidly and also the notify types can be judged by the trigger algorithm. A vehicle road test proves that the ACN system has no false trigger cases. The outcomes of this study support identifications of accidents and crash severities for both occupants and emergency centers.     

Optimal scheduling of the flexray static segment based on two-dimensional bin-packing algorithm

FlexRay is a reliable and hard real-time in-vehicle communication protocol that is strongly promoted by car manufacturers as the de facto standard in the automotive domain. The protocol offers both a time-triggered and an eventtriggered architecture. This paper focuses on the optimal scheduling of the time-triggered component of FlexRay known as the static (ST) segment using a two-dimensional bin-packing technique. To maximize the bandwidth utilization in the ST segment, a fast heuristic as well as an efficient integer linear programming approach are proposed. Our methods directly schedule signals into slots including frame packing, according to signal-based data scheduling and the slot/ cycle multiplexing mechanisms presented by the latest version of the FlexRay protocol. The benefits of our proposed methods are demonstrated by extensive experiments on synthetic and an automotive X-by-wire system case study. An additional test case is examined to emphasize the superior performance of the proposed approach relative to that of existing optimal scheduling approaches.     

Rule-based control of a semi-active suspension for minimal sprung mass acceleration: design and measurement

In this paper, a rule-based controller is developed for the control of a semi-active suspension to achieve minimal vertical acceleration. The rules are derived from the results obtained with a model predictive controller. It is shown that a rule-based controller can be derived that mimics the results of the model predictive controller and minimises vertical acceleration. Besides this, measurements on a test vehicle show that the developed rule-based controller achieves a real-world reduction of the vertical acceleration, which is in agreement with the simulations.     

Prediction of the dimensional deformation of the addendum and dedendum after the warm shrink fitting process using a correction coefficient

The warm shrink fitting process is generally used to assemble automobile transmission parts (shafts/gears). However, this process causes a deformation in the addendum and dedendum of the gear depending on the fitting interference and gear profile, and this deformation causes additional noise and vibration between the gears. To address these problems, the warm shrink fitting process is analyzed by considering the error in the dimensional deformation of the addendum and dedendum found when comparing the results of a theoretical analysis and finite element analysis (FEA). A correction coefficient that reduces this error is derived through an analysis of the difference in the cross-sectional area between the shapes used for the theoretical analysis and that of the actual gear, and a closed-form equation to predict the dimensional deformation of the addendum and dedendum is proposed. The FEA method is proposed to analyze the thermal-structural-thermal coupled field analysis of the warm shrink fitting process (heating-fitting-cooling process). To verify the closed-form equation using the correction coefficient, measurements are made of actual helical gears used in automobile transmissions. The results are in good agreement with those given by the closed-form equation.