A probabilistic damage tolerance concept for welded joints Part 2: a supplement to the rule based S–N approach

The first part of this paper presented the required statistics and stochastic models for reliability analysis of the fatigue fracture of welded plate joints. This present Part 2 suggests a probabilistic damage tolerance supplement to the design S–N curves for welded joints. The goal is to provide the practising engineer with simple tools that predict the reliability against fatigue fracture during service life. The impact of the chosen fatigue design factors (FDF) and the uncertainty in the applied stresses is revealed. The effect of an in-service inspection programme is also predicted. The results are presented as dimensionless matrices and suggested for use in support of decision-making at the design stage, without any advanced fracture mechanics modelling and stochastic simulation. One important advantage of this format is that the probability levels are presented regardless of actual weld class and target service life (TSL). This is obtained by introducing the FDF as a key parameter to the results. This parameter is defined as the ratio of predicted fatigue life over TSL. FDF is always calculated in the S–N approach which is mandatory in fatigue life prediction. Various welded details (classes) will have the same reliability level for the same FDF. This is true at the end of TSL and at earlier stages, i.e. fractions of TSL. The absolute value of TSL is immaterial for a given FDF. In the case of in-service inspection, the inspection interval is also given without dimensions as a fraction of TSL.

Only the influence of future scheduled inspections is treated. Updating based on actual inspection results is not included as the scope of work is inspection planning at the design stage. Results for some frequent cases occurring in practice are readily derived and presented.     

Design and shared use of a terminal departure lounge for new large aircraft operations

New Large Aircraft (NLA) are new aircraft developments larger than any existing aircraft. The NLA's higher seat capacity will significantly impact passenger terminal design and operations. This paper focuses on the issues regarding the departure lounge. Deterministic queuing theory is used to determine the size and seating configuration of the lounge, as well as to decide whether a second level should be built to accommodate the increase in the number of passengers. The paper also discusses the use of the satellite section of a pier‐satellite terminal as a single lounge for the NLA. Spreadsheets are used to implement the analyses.     

Prediction of fatigue life and estimation of its reliability on the parts of an air suspension system

Air suspension systems have been implemented in various commercial vehicles, such as buses and special purpose trucks, because of the comfortable ride and easy height control. An evaluation of the durability of vehicle parts has been required for service life and safety starting in the early stages of design. The cyclic load applied to the vehicle can cause fatigue failure of parts, such as the suspension frame. This paper presents a method to predict the fatigue life of the suspension frame at the design stage of the air suspension system used in a heavy-duty vehicle. To estimate the fatigue life using the SN method, the Dynamic Stress Time History (DSTH) is necessary for the part of interest. DSTH can be obtained from the results of the flexible body dynamic analysis using the Belgian road simulation and the Modal Stress Recovery (MSR) method. Furthermore, the reliability of the predicted fatigue life can be evaluated by considering the variations in material properties. The probability and distribution of the expected life cycle can be obtained using experimental design with a minimum number of simulations. The advantage of using statistical methods to evaluate the life cycle is the ability to predict replacement time and the probability of failure of mass-produced parts. This paper proposes a rapid and simple method that can be effectively applied to the design of vehicle parts.     

Auto-ignition and micro-explosion behaviors of droplet arrays of water-in-fuel emulsion

The characteristics of auto-ignition and micro-explosion behaviors of one-dimensional arrays of fuel droplets suspended in a chamber with high surrounding temperature were investigated experimentally with various droplet spacings, numbers of droplet and surrounding temperatures. The fuels used were pure n-decane and emulsified n-decane with varied water contents ranging from 10 to 30%. All experiments were performed under atmospheric conditions with high surrounding temperatures. An imaging technique using a high-speed camera was adopted to measure ignition delay, flame lifetime, and flame spread speed. The camera was also used to observe micro-explosion behaviors. As the droplet array spacing increased, the ignition delay also increased, regardless of water content. However, the lifetime of the droplet array decreased as the droplet spacing increased. The micro-explosion starting time remained unchanged regardless of the number of the droplets or the droplet spacing; however, it tended to be delayed slightly as the water percentage and droplet spacing increased.     

Effect on friction of engine oil seal with engine oil viscosity

Low viscosity engine oil can improve a vehicle’s fuel economy by decreasing the friction between the engine components. Frictional torque varies with the velocity change due to different viscosity characteristics of SAE grade 5W-20, 5W-30 and 5W-40 engine oils. The viscosity for each of these grades was measured to outline the effect low viscosity engine oils have on engine friction, which may lead to improved fuel economy. Engine oil seal frictional torque increases with the shaft rotational speed for all three engine oil grades. A decrease in engine oil seal frictional torque was confirmed when low viscosity engine oil was used. Also, the leak-free performance of the engine oil with the seal satisfied the life limit durability test criteria. Thus, low viscosity engine oil may be used to improve fuel economy by decreasing the frictional loss of the engine oil seal while having no negative impact on performance due to leak-free functioning.     

Desired yaw rate and steering control method during cornering for a six-wheeled vehicle

This paper proposes a steering control method based on optimal control theory to improve the maneuverability of a six-wheeled vehicle during cornering. The six-wheeled vehicle is believed to have better performance than a four-wheeled vehicle in terms of its capability for crossing obstacles, off-road maneuvering and fail-safe handling when one or two of the tires are punctured. Although many methods to improve the four-wheeled vehicle’s lateral stability have been studied and developed, there have only been a few studies on the six-wheeled vehicle’s lateral stability. Some studies of the six-wheeled vehicle have been reported recently, but they are related to the desired yaw rate of a four-wheeled vehicle to control the six-wheeled vehicle’s maneuvering during corning. In this paper, the sideslip angle and yaw rate are controlled to improve the maneuverability during cornering by independent control of the steering angles of the six wheels. The desired yaw rate that is suitable for a six-wheeled vehicle is proposed as a control target. In addition, a scaled-down vehicle with six drive motors and six steering motors that can be controlled independently is designed. The performance of the proposed control methods is verified using a full model vehicle simulation and scaled-down vehicle experiment.     

Effect of fuel stratification on initial flame development: Part 2-low swirl condition

This paper is the second invstigation on the effect of fuel stratification on flame propagation. In the previous work, the characteristics under the no port-generated swirl condition, i.e., the conventional case was studied. In this work, the flame development under the low swirl condition was considered. For this purpose, the initial flame development and propagation were visualized under different axially stratified states in a modified optical single cylinder SI engine. The images were captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation. The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagating direction. The results show that the flame-flow interaction determines the direction of flame propagation and that the governing roles of the two factors vary according to the stratified state and the location in the cylinder. In addition, the flame development and the initial flame stability are strongly dependent on the stratified conditions, and the initial flame stability is closely related to the engine stability and lean misfire limit. Lastly, there is no essential difference in gasoline and CNG flame propagation characteristics.     

Automotive structure vibration with component mode synthesis on a multi-level

The recursive component mode synthesis method (RCMS) has been implemented for the finite element analysis model of an automobile structure as an efficient free vibration analysis tool. The RCMS method is intended to obtain a better performance relative to the block Lanczos method, which is a traditional method in the industry of obtaining eigenvalues, while obtaining the acceptable accuracy. A numerical example of the automobile finite element model demonstrates the outstanding performance of RCMS compared to the block Lanczos method.     

Public perceptions of the use of dynamic message signs

Intelligent transportation systems have been promoted as a means to improve both the efficiency and safety of the road network. The effectiveness of advanced technologies in improving road safety has been an area of research which has thus far yielded mixed results. In order to ensure that advanced technologies deliver on their intended outcomes, more research has to be devoted to understanding road users' perceptions and reactions to these systems. This study examines drivers' perceptions of the use of dynamic message signs and their self‐reported reactions to the messages displayed. In general, drivers support the use of highway electronic boards for traffic incident reports and weather information which have an impact on traffic delays and level of service. They also think that it is a good idea to display road safety messages and to remind drivers to drive safely and be courteous on the roads. Moreover, most drivers reported that they do read and think about the messages displayed and react positively to some of the road safety messages.     

Deconstructing development density: Quality, quantity and price effects on household non-work travel

Smart growth and transit-oriented development proponents advocate increasing the density of new land development and infill redevelopment. This is partly in order to reduce auto use, by reducing distances between trip origins and destinations, creating a more enjoyable walking environment, slowing down road travel, and increasing the market for transit. But research investigating how development density influences household travel has typically been inadequate to account for this complex set of hypotheses: it has used theoretically unjustified measures, has not accounted for spatial scale very well, and has not investigated potentially important combinations of measures. Using data from a survey of metropolitan households in California, measures of development density corresponding to the main hypotheses about how density affects travel—activity density affecting distance traveled, network load density affecting the speed of auto travel, and built form density affecting the quality of walking—are tested as independent variables in models of auto trip speed and individual non-work travel. Residential network load density is highly negatively correlated with the speed of driving, and is also highly correlated with non-work travel, both singly and in combination with other measures. Activity density and built form density are not as significantly related, on their own. These results suggest that denser development will not influence travel very much unless road level-of-service standards and parking requirements are reduced or eliminated.