Application of the reverse 3D scanning method to evaluate the wear of forging tools divided on two selected areas

This study is focused on tools used in the industrial hot forging process of a front wheel forging (eventually–gear wheel) manufactured for the automotive industry. Four different variants were applied for the tools: 2 die inserts were coated with two different hybrid layers (GN + PVD type), i.e. AlCrTiN and AlCrTiSiN, one insert was only nitrided, and one was pad welded, to improve tool durability. The tool wear was analysed and represented by the material degradation on the working surface, based on the 3D scanning and the material growth of the periodically collected forgings. Additionally, the scanned tools were divided into two areas, in which it was found, based on the reliminary analysis, that various degradation mechanisms are predominant. Microstructural and hardness measurements of the analyzed tools were also performed. Based on the results, it was found that, in the central part of the die insert (area A), thermo-mechanical fatigue and wear occurred, while in the area of the bridge insert (area B), only abrasive wear could be observed. For these areas (A and B), the loss of material was determined separately. In area A for the inserts with hybrid layer GN+AlCrTiSiN and gas nitrided, an intensive increase of wear took place, which was not observed for the pad welded and GN+AlCrTiN layer insert, for which, together with the increase of the forging number, a proportional growth of the loss of material occurred. In area B the weakest results were obtained for the insert with GN+AlCrTiSiN layer, while wear of other die inserts grew similar and proportional.     

Finite element modeling of hydrostatic stress distribution in copper dual-damascene interconnects

Hydrostatic stresses of copper dual-damascene interconnects are calculated by a commercial finite element software in this paper. The analytical work is performed to examine the effects of different low-k (k is permittivity) dielectrics, barrier layer and aspect ratio of via on hydrostatic stress distribution in the copper interconnects. The results of calculation indicate that the hydrostatic stresses are highly non-uniform throughout the copper interconnects and the highest tensile hydrostatic stress exists on the top interface of lower level interconnect near via. Both the high coefficient of thermal expansion and the low elastic modulus of the low-k dielectrics and barrier layer can decrease the highest hydrostatic stress on the top interface, which can improve the reliability of the copper interconnects.     

Altimeter assimilation in the OCCAM global model: Part I: A twin experiment

An altimeter data assimilation scheme has been tested in the OCCAM (Ocean Circulation and Climate Advanced Modelling) global 1/4°, 36-level model using a twin experiment format. The Cooper and Haines displacement scheme is used. The method works well in most regions and depths. Currents and densities in the top 1000 m generally improve by over 50–70% after 5 months of sea level assimilation every 15 days. Below 1000 m, an error reduction of up to 50% is achieved. The errors remain low during a further 60-day run without assimilation. Diagnostics for the North Atlantic, the Tropical Pacific and the Antarctic Circumpolar Current are shown alongside the global averages.The main problems encountered were in weakly stratified regions of the Antarctic and Arctic seas. A scale selective filter is developed to avoid assimilating scales much larger than the local deformation radius, and this avoids the adverse assimilation effects in the southern oceans. A companion paper uses this scheme to assimilate TOPEX and ERS-1 altimeter maps.     

Satellite remote sensing of the Polar Oceans

The advent of satellite remote sensing has opened doors for detailed monitoring of the polar regions at a relatively high temporal resolution. Several sensors have been developed over the years, the most noteworthy of which are the visible, the infrared and the microwave systems. The visible and infrared systems are most intelligible to the human eye and provide images that have good spatial resolution. However, because of persistent cloudiness and several months of darkness in the polar regions the most promising sensors appear to be the microwave systems, both passive and active. The passive microwave sensors have been the source of consistently derived ice cover and ice extent data and have provided about fifteen years of global data sets. The Synthetic Aperture Radar (SAR), on the other hand, is noted for very high resolution and a wide range of applications including ice dynamics and ice/wave interaction studies. Nevertheless, there are applications which require the use of the visible and infrared channels, such as the mapping of chlorophyll pigment concentrations in the marginal ice zones which require an ocean color scanner. Also, the infrared sensors are most effective for detecting physical temperatures over cloud-free ice and open water surfaces. Furthermore, altimeters could play an important role in mapping ice surface topography and in evaluating ridge and lead statistics. A review of past, present and future satellite systems, methods and techniques of interpretation and potential applications to the study of the polar oceans is presented.     

Factors affecting tanker safety

The major factors influencing tanker safety are discussed. For the discussion information has been gleaned from maritime labour officials, industry experts and a recent United States Coast Guard study on tanker safety. Results of other tanker safety studies and/or accident reports are also utilized. Some of the factors analysed are the size and age of vessel, licence qualifications for mates and engineers and manning levels. Other factors are those related to or attributed to flags of convenience and the pressure to maintain shipping schedules.     

Lightweight mixture faults detection method for gasoline engine using on-line trend analysis

Mixture faults detection is meaningful for gasoline engines because proper mixture is the basic prerequisite for healthy running of a combustion engine. Among existing methods for faults detection, the data-driven trend analysis technique is widely used due to the simplicity and efficiency in time-domain. The CUSUM (Cumulative Sum Of Errors) algorithm is good at real-time trend extraction, but it’s easy to be costly on the fuel trim signal during the engine in normal working conditions, which will increase battery energy consumption because engine failure is rarely occurs. Hence, the conventional treatment methods of artifacts in the CUSUM algorithm are modified by means of decay function and detection time analysis. The thresholds are tuned according to the characteristics of artifacts instead of residual variability, which leads to better results of trend extraction and less computation. Then, the revised CUSUM algorithm is used for monitoring the mixture abnormal behaviors, and the mixture faults can be detected in real time through analyzing the variation features of fuel trim signal. The lightweight faults detector using the advanced CUSUM algorithm (FD-A-CUSUM) is evaluated on the experimental data collected from a Ford engine. The validation results show that while engine works under normal conditions, the computation of FD-A-CUSUM has decreased by 72.79 % in comparison with the detection method using the original CUSUM algorithm (FD-O-CUSUM), and the false alarm ratio of FD-A-CUSUM is 3.37 %. Futhermore, the detection results of FD-A-CUSUM for two leakage faults have achieved 91.18 % test accuracy.     

Highway expenditures and non-metropolitan employment

Using data on state highway expenditures and employment from 30 Minnesota non-metropolitan counties over a 25-year period, possible interactions between transportation and employment are investigated. While crosssectional analysis suggests no significant interactions, causality tests and time-series analyses indicate that highway expenditures affect manufacturing and retail employment, and employment influences expenditures. Although expenditure increases cause employment improvements in the short-term, long-term effects are less favorable. Highway expenditures respond quickly to increased needs caused by retail improvements.     

Numerical method for simulating tire rolling noise by the concept of periodically exciting contact force

For the numerical simulation of tire rolling noise, an important subject is the extraction of normal velocity data of the tire surface that are essential for the acoustic analysis. In the current study, a concept of periodically exciting contact force is introduced to effectively extract the tire normal velocity data. The ground contact pressure within contact patch that is obtained by the static tire contact analysis is periodically applied to the whole tread surface of stationary tire. The periodically exciting contact forces are sequentially applied with a time delay corresponding to the tire rolling speed. The tire vibration is analyzed by the mode superposition in the frequency domain, and the acoustic analysis is performed by commercial BEM code. The proposed method is illustrated through the numerical experiment of 3-D smooth tire model and verified from the comparison with experiment, and furthermore the acoustical responses are investigated to the tire rolling speed.