Numerical analysis and experimental study of the effect of workpiece thickness on flow field in laser cutting

Based on Navier-Stokes equation and renormalization group (RNG) onflow model, the 3D symmetrical impinging jet model of laser cutting is established by adopting a taper nozzle and a convergence nozzle. Numerical simulation of gas flow in laser cutting is used to investigate the effect of workpiece thickness on flow field of assist gas in cutting slot. The isolines of static pressure as well as the distributions of static pressure and velocity are analyzed in details with different workpiece thickness, and the trend of dynamics characteristics of gas jet is shown in the study. For taper nozzles and convergence nozzles, the dynamic structure of assist gas being close to the lower surface of workpiece is exacerbated while the cutting quality and cutting efficiency become worse with the increasing of workpiece thickness. The parallel degree between assist gas and the axis of convergence nozzle is better than that of taper nozzle after the gas goes out of the nozzles. Two typical subsonic nozzles are designed for the cutting experiment at the end of the paper.     

Novel mesh technique and its application in the wind field simulation for flexible spatial structure

In this paper, novel mesh techniques are proposed for wind field simulation of flexible spatial structure. For mesh generation, an interpolation strategy is presented to obtain a mesh system with variable density. Two spatial structure examples are used to examine the efficiency and applicability of this technique. Then based on the structured mesh system generated by the technique, the mesh nodal coordinates are updated to adapt the moving boundary conditions by means of the mapping interpolation functions and some examples are given to verify the effectiveness. Furthermore, the constrained counterforce distribution technique and projection interpolation strategy are developed to implement the data exchange on the interaction surface of wind and structure. Finally, the computational accuracy is numerically validated.     

我在，故我赢红牛车手维特尔

“如果2009年的开局并不是我们现在所看到的,我认为我们已经驾驶着RB5赢得了世界冠军,因为我们有F1里最的底盘”。克里斯蒂安·霍纳如是说。     

Vibration transmission reduction from a centrifugal turbo blower in a fuel cell electric vehicle

This paper presents a multi-body flexible dynamic analysis of a centrifugal turbo blower for a fuel cell electric vehicle (FCEV) based on the application of computer-aided engineering (CAE) to predict the acceleration at the mount position of the blower. This predicted acceleration is validated by using the measured acceleration data. The numerical simulation for the multi-body flexible dynamics of the blower is used not only to identify the most effective mount among four mounts in an FCEV by controlling the complex stiffness of the isolator, but also to suggest the range of complex stiffness of the isolator at the most effective mount. This numerical simulation technology can be useful for the estimation of the variation of vibration transmission for the structural modification of the turbo blower.     

Crash protection of Hybrid Electrical Vehicles for amending the KMVSS No. 91

This paper explores issues related to the electrical safety of Hybrid Electrical Vehicles (HEVs) during and after various crash events. Japanese and American federal regulations regarding occupant protection against high voltages in Electric Vehicles (EVs) and HEVs were surveyed and analyzed in this study. Front, side and rear impact tests for two types of HEVs were conducted to investigate electrolyte spillage, the retention of the propulsion battery system and the electrical isolation of the occupant. The test results met the related criteria. The test procedures and the criteria for occupant protection established through this study were amended to Korean Motor Vehicle Safety Standard (KMVSS) No. 91 to add the crash protection of the EVs and the HEVs.     

Development of electrostatic diesel particulate matter filtration systems combined with a metallic Flow-Through Filter and electrostatic methods

A 3000 cc diesel engine attached to an engine dynamo was used to test three newly developed electrostatic Diesel Particulate matter filtration Systems (DPS 1, 2, and 3) under four steady-state engine operating conditions: idle, 2000 rpm with no load, and 2000 rpm under 25% and 50% loads. Of the two developed alternatives, DPS 1 and DPS 2, DPS 2 comprises an ionization section, electrostatic field additional section and Flow-Through Filter (FTF), which achieved almost 90% removal of particulate matter (PM) under the engine’s operating conditions, and the efficiency of the FTF was maintained between 20% and 50%. Comparing the long-term performance of DPS 2 and DPS 3 (effectively a serial combination of two DPS 2s) with a commercially-available Diesel Particulate Filter (DPF), the DPS 2 and DPS 3 achieved almost the same efficiency for removing PM as the DPF but had significantly improved (75%∼90% lower) differential pressure drops.     

Parameter matchin and optimization for a hydraulic power-assistant system

A hydraulic power-assist system is a hydraulic regeneration system that can significantly improve fuel economy when installed on a conventional bus operating in urban traffic. This paper presents a methodology for matching a new hydraulic power-assist system (HPA) to a conventional bus. The HPA and the conventional bus were modeled using the AMESim environment. The HPA was optimized using a simulation-based orthogonal design method with two indexes, the fuel economy and the acceleration performance. According to the simulation results, the volume of the accumulator was the primary factor affecting fuel economy, and the gear ratio of the transfer case was the primary factor influencing the acceleration performance. As a result, tradeoffs between the two indexes are required for a practical operational scenario. Experimental results demonstrated that the optimal HPA installed on a conventional bus was able to satisfy the acceleration performance requirement of the vehicle and also reduced fuel consumption by 25 percent.     

Design of power split transmission: Design of dual mode power split transmission

The power split type hybrid system transmits engine power by dividing it into the electrical unit and the mechanical unit. Its power transmission efficiency is highest at the mechanical point (MP), where the full power is transmitted to the mechanical unit. In this study, the equation for the MP was derived for the gear ratios of a general 4-node lever model. The MP characteristics for the transmission ratio (TR) of the input split and compound split structures were examined using the equation derived. Using the examined input split and compound split structures, a systematic design method for the dual mode power split transmission was proposed. In the dual mode power split transmission, the MP could be positioned at the desired TR, and the input split and compound split modes could be selectively used according to the clutch combination, which leads to the operation of the vehicle within a high system efficiency range.     

Robust lane markings detection and road geometry computation

Detection of lane markings based on a camera sensor can be a low-cost solution to lane departure and curve-over-speed warnings. A number of methods and implementations have been reported in the literature. However, reliable detection is still an issue because of cast shadows, worn and occluded markings, variable ambient lighting conditions, for example. We focus on increasing detection reliability in two ways. First, we employed an image feature other than the commonly used edges: ridges, which we claim addresses this problem better. Second, we adapted RANSAC, a generic robust estimation method, to fit a parametric model of a pair of lane lines to the image features, based on both ridgeness and ridge orientation. In addition, the model was fitted for the left and right lane lines simultaneously to enforce a consistent result. Four measures of interest for driver assistance applications were directly computed from the fitted parametric model at each frame: lane width, lane curvature, and vehicle yaw angle and lateral offset with regard the lane medial axis. We qualitatively assessed our method in video sequences captured on several road types and under very different lighting conditions. We also quantitatively assessed it on synthetic but realistic video sequences for which road geometry and vehicle trajectory ground truth are known.     

Design and optimization of an LPG roller vane pump for suppressing cavitation

A roller vane type liquefied petroleum gas (LPG) pump was developed for a liquid phase LPG injection (LPLi) engine. Most of the LPG pumps used in the current LPLi engines are installed inside of the LPG tank, but this pump is intended to be installed outside of the LPG tank to overcome the difficulty of fixing an in-tank pump. Because LPG has a low boiling point and high vapor pressure, it usually causes cavitation in the pump and consequently deteriorates the flow rate of the pump. The purpose of this work is to optimize the design of the roller vane pump in order to suppress cavitation and increase the fuel flow rate by using a computational fluid dynamics (CFD) analysis. In order to achieve these goals, the intake port configuration and the rotor of the roller vane pump were redesigned and simulated using STAR-CD code. Computation was performed for six different models to obtain the optimized design of the roller vane pump at a constant speed of 2600 rpm and a constant pressure difference between the inlet and outlet of 5 bar. The computation results show that an increased intake port cross-section area can suppress cavitation, and the pump can achieve a higher flow rate when the rotor configuration is changed to increase its chamber volume. When the inlet pressure difference is 0.1 bar higher than the fluid saturation pressure, the pump reaches its maximum flow rate.