Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Calculation of Transient Stress Field During Laser Transformation Hardening Process

IntroductionHighpowerCOzlaserssdsetransformationhardeningtechniquehasbeensuccessfullyusedinindusnyforWYears.BecausethetemPeratUrefleldislocalizedinmaterialdurllglasertransfonnationhMngProcess,highthermstrCsswillgenerateinmatgrialduringlasertfansformationhardeningProcess.Therisalsohighresidualstressinmaterial,bothintCnsionandcomPression['-'].ComPressresidualstressishelptoincreasethefatigueldrimeofthelasertreatedmaterial,butthetensilestresswillshortenthefatiguelifetmeofthelasertreatedmator…     

RECENT DEVELOPMENT OF PROCESS SIMULATION AND ITS APPLICATIONS TO MANUFACTURING PROCESSES

l.IntroductionThemostboortantdrivingforceinmanufacturillistoPrOduCeabetterPrOductatalowercost.GenerallyeffecthemethodsinchideshOrtenintheleadtiminthedesigncyCle,andredUcinthetoolingcostandmaChinedOWnmeatProductionst4e.AllOfthemrewtabettertmderstandingofhO…     

Influence of load and inflation pressure on the tyre rolling resistance

Tyre load and inflation pressure are important factors controlling rolling resistance of road vehicles. The article presents results obtained in the Technical University of Gdańsk during laboratory and road measurements of different car tyres rolling on different pavements. The knowledge of rolling resistance characteristics is important for modelling car dynamics as well as fuel consumption. It is also necessary to establish proper test conditions in the future standardized on-road method of measuring rolling resistance. The results indicate that while an increase of load always leads to the increase of rolling resistance force, the influence on Coefficient of Rolling Resistance is more complicated and unpredictable. They also indicate that tyres with high rolling resistance are more sensitive to inflation pressure changes than low rolling resistance tyres.     

Analysis on Ground Surface Deformation and Influence of Construction Parameters Caused by Two Different Shield Machines in Double-tube Tunnelling北大核心CSCD

Based on a shield-driven running tunnel project of Hangzhou Metro Line 2, this paper carries out field measuring of the ground surface deformation caused by two different shield machines in double-tube tunnelling in soft soil areas, obtains the laws of the surface deformation caused by shield-driven double-tube tunnelling and verifies the applicability of the modified Peck formula to double-tube tunnelling. The results show that in soft soil areas the impacts on ground surface deformation caused by different shield construction parameters in the previously and subsequently excavated tunnels are different, while the surface deformation changes sharply before and after the shield machine passing through the cutting face, and a rebound phenomenon occurs when the shield tail passes through the cutting face due to the influence of the grouting; The cutterhead torque of the shield machine in soft soil areas can be composed of five calculation factors, and the calculation results are in good agreement with the measured values. The larger the opening rate of the shield cutterhead is, the larger the average torque value will be, the higher the percentage of large ground loss rate will be, and the larger the maximum ground surface settlement will be; The ratio of cutterhead torque T to mucking volume per ring Q is used as the control parameter for analyzing the ground surface settlement, and a certain positive correlation between the ratio and the surface settlement value is determined, the smaller the cutterhead opening rate is, the more accurate the fitting results will be. © 2022, Editorial Office of "Modern Tunnelling Technology". All right reserved.     

Correcting injection pressure maladjustments to reduce NOX emissions by marine diesel engines

Emissions from the exhausts of marine diesel engines comprises several different gases including NO_X. These are currently regulated at the international level under Regulation 13 of ANNEX VI of MARPOL 73/78, but this regulation only applies to new engines and is based on bench tests, for only a single engine designated the “parent engine”. Here, the need to take measurements from across their whole range and once in operation on board a vessel is examined. This would not only improve assessment of new equipment against the current regulation, but would also detect defects in the functioning of the engine.     

Implementation of discharging/charging current sensorless state-of-charge estimator reflecting cell-to-cell variations in lithium-ion series battery packs

This paper offers novel insights to the design and implementation of an innovative state-of-charge (SOC) estimator for the lithium-ion (Li-Ion) series battery pack. The most interesting feature of this approach is that it can utilize information from each filtered terminal voltage of the Li-Ion cells connected in series for SOC estimation of the battery pack. Without actual sensing each discharging/charging current (DCC) applied to the Li-Ion cells, it is possible to extract each DCC estimation from the corresponding filtered terminal voltages with an equivalent electrical circuit model (EECM) identification of all Li-Ion cells in the battery pack. There are two advantages to SOC estimation of the battery pack with this approach. First, the proposal can be implemented simply and effectively, reducing the computational steps required for SOC estimation. By reducing computational steps, the proposal is expected to be more cost-effective. Second, the approach guarantees an improved SOC performance, even if the battery pack results in inevitable cell-to-cell variation among Li-Ion cells. Accordingly, there are fewer differences to previously estimated DCCs among Li-Ion cells. Specifically, all values from the estimated DCCs are properly compensated for by simultaneous parameter modification according to each cell’s electrochemical characteristics. Experimental results clearly demonstrate that our DCC sensorless SOC estimator provides robust SOC performance for the battery pack. This approach considered an experimental battery pack (12S1P) connected in series using 2.6 Ah LiCoO2 cells produced by Samsung SDI.     

Experimental study on a model azimuthing podded propulsor in ice

The objective of this study was to investigate the performance of a model azimuthing podded propulsor in ice-covered water. Model tests were carried out with two different depths of cut into the ice (15 and 35 mm), two different ice conditions (presawn and pack ice conditions), and four different azimuthing angles. The depth of cut is the maximum penetration depth of the propeller blade into the ice block. The 0.3-m-diameter model propeller was operated in a continuous ice milling condition. Ice loads were measured by several sensors which were installed in various positions on the model. Six one-axis pancake-style load cells on the top of the model measured the global loads and two six-component dynamometers were installed on the shaft to measure the shaft loads. One six-component dynamometer was attached to the one of the propeller blades inside the hub to measure the blade loads. The pod unit and propeller performance in ice are presented. Ice-related loads, which were obtained when the blade was inside the ice block, are introduced and discussed. During the propeller–ice interaction, a blade can experience the path generated by the previous blade, which is called the shadowing effect. The effects of shadowing, depth of cut, azimuthing angle, and advance coefficient on propulsor performance are presented and discussed.     

Improving pollutant emissions in diesel engines for heavy-duty transportation using retarded intake valve closing strategies

A combined theoretical and experimental study has been carried out to determine the real potential of reducing pollutant emissions in a HD diesel engine by means of retarding the intake valve closing. The effects produced by this alteration of the basic operation cycle have been examined by a preliminary modelling study, and from the obtained results, a modified camshaft was manufactured with a delayed intake valve closing of 60 crank angle degrees. Single-cylinder engine tests were carried out with this modified camshaft, and the emissions and fuel consumption were recorded. The results showed that the retarded intake valve closing can enhance the premixed combustion phase, and thus simultaneously reduce soot and NOx emissions. Moreover, the combustion process attained is extremely tolerant to exhaust gas recirculation, and by adoption of this measure, Euro-5 emissions limits can be achieved at the tested conditions without after-treatment.