Active coolant control strategies in automotive engines

The coolant flow rate in conventional cooling systems in automotive engines is subject to the mechanical water pump speed, and high efficiency in terms of fuel economy and exhaust emission is not possible given this limitation. A new technology must be developed for engine cooling systems. The electronic water pump is used as a substitute for the mechanical water pump in new engine cooling systems. The new cooling system provides more flexible control of the coolant flow rate and engine temperature, which previously relied strongly on engine driving conditions such as load and speed. In this study, the feasibility of two new cooling strategies was investigated using a simulation model that was validated with temperatures measured in a diesel engine. Results revealed that active coolant control using an electronic water pump and valves substantially contributed to a reduction of coolant warm-up time during cold engine starts. Harmful emissions and fuel consumption are expected to decrease as a result of a reduction in warm-up time.     

Robust control for 4WS vehicles considering a varying tire-road friction coefficient

A µ-synthesis for four-wheel steering (4WS) problems is proposed. Applying this method, model uncertainties can be taken into consideration, and a µ-synthesis robust controller is designed with optimized weighting functions to attenuate the external disturbances. In addition, an optimal controller is designed using the well-known optimal control theory. Two different versions of control laws are considered here. In evaluations of vehicle performance with the robust controller, the proposed controller performs adequately with different maneuvers (i.e., J-turn and Fishhook) and on different road conditions (i.e., icy, wet, and dry). The numerical simulation shows that the designed µ-synthesis robust controller can improve the performance of a closed-loop 4WS vehicle, and this controller has good maneuverability, sufficiently robust stability, and good performance robustness against serious disturbances.     

Development of the Sungkyunkwan University Driving Simulator (SKUD) for Human-Machine Interface studies of Car Navigation Systems

Driving simulators are useful tools that can be used not only to test the components of future cars, but also to evaluate the telematics service and HMI (Human-Machine Interface). However, driving simulators that are currently available cannot be implemented to test and evaluate a real commercial telematics service system because the GPS (Global Positioning System), which contains basic functional support for the telematics module, does not work in the VR (virtual reality) environment. A driving simulator, together with the GPS simulator, can be used to study the HMI to evaluate commercial CNS (Car Navigation Systems). In this paper, Sungkyunkwan University Driving Simulator (SKUD) is developed with a GPS simulator that is able to emulate GPS satellite signals and includes the NMEA-0183 protocol and RS232C communication standards. Furthermore, using the SKUD, the HMI of the real commercial CNS could be investigated with driver workload assessment methods.     

License plate location method unaffected by variation in size and aspect ratio

License plate location is a challenging task that is necessary for automatic vehicle identification. This paper presents a new method for locating a license plate when its size and aspect ratio are highly variable. The proposed method begins with an assumption that a license plate exists in a region where dense edges are located. We define an edge region as an area containing rich edges. The edge regions are created by dilating vertical edges, and they are classified into one of four types: left fragment type, right fragment type, whole type, and undefined type. The candidates for a license plate region are constructed by merging edge regions. Knowing what type of edge region is being examined is useful in the merging process. Finally, we verify whether each candidate contains a license plate or not by using the character arrangement information. The arrangement pattern is determined by the size of connected components and by the vertical overlap or horizontal distance between two neighboring components. Experimental results show that the proposed method gives robust results regardless of any variation in the size and aspect ratio of license plates.     

Type synthesis of function-generating mechanisms for seat suspensions

Mechanisms with “negative” stiffness are a unique tool used to significantly improve vibration isolation for a vehicle driver via upgrade of the seat suspension. However, connection of such mechanisms to the suspension results in errors in the function generation process, and in most cases, makes motion impossible. An approach to type synthesis is presented in order to make this process more predictable, easy and thus more practical for the upgrade process. Structural classification of the suspensions is presented, and -an atlas of function-generating mechanisms for suspensions that reveals the effect of “negative” stiffness is completed. All of the function-generating mechanisms appear in the atlas as result of enumeration. Structural properties of novel and existing mechanisms are compared. Finally, some advantages in practical use of novel suspensions with “negative” stiffness are illustrated.     

Effects of FTP-75 mode vehicle fuel economy improvement due to types of power steering system

This paper focuses on fuel economy improvement according to the type of power steering system. Usually, a conventional power steering system is directly driven by the crankshaft of the engine with a belt, known as HPS (hydraulic power steering). However, there is some inefficiency with this system at high engine speeds. To improve this inefficiency, automobile makers have developed two power steering systems: EHPS (electro-hydraulic power steering) and MDPS (motor-driven power steering) or EPS (electric powered steering). However, there has been insufficient study of effects of the type of power steering system on fuel economy. In this paper, the effect of the type of power steering system on fuel economy is studied experimentally, and calculations of the effect on vehicle fuel economy are presenting using computer simulation with AVL cruise software. The results demonstrate that a 1% vehicle fuel economy improvement can be achieved in a vehicle with an electro-hydraulic power steering system compared to a vehicle with a hydraulic power steering system. In addition, a 1.7% vehicle fuel economy improvement can be achieved using a full electric power steering system in a FTP-75 driving cycle. These results could be used to choose a power steering system.     

Predictive control of a vehicle trajectory using a coupled vector with vehicle velocity and sideslip angle

In this paper, a predictive algorithm for vehicle trajectory control using the vehicle velocity and sideslip angle is proposed. Since the driving state of a vehicle generates nonholonomic constraint equations, it is difficult to control the trajectory with a conventional control algorithm. Furthermore, control vectors such as vehicle velocity and sideslip angle are coupled together; hence, a separate control for each variable is not suitable. In this study, a coupled control vector that combines the velocity and sideslip angle is proposed for the predictive control of vehicle trajectory. Since the coupled control vector is derived from the status of the vehicle’s motion, it is easy to generate a feedback control vector for the predictive controller. The coupled vector cannot be directly used as input to the vehicle systems; therefore, the vehicle input vector should be calculated from the control vector using a nonlinear function. Since nonlinear functions are not inserted in the control loop, they are calculated by the controller. Therefore, this method does not require a linearization process in the control logic, which enhances the stability and accuracy of the predictive controller.     

High speed tensile test of steel sheets for the stress-strain curve at the intermediate strain rate

This paper presents stress-strain curves of steel sheets for an auto-body obtained at intermediate strain rates with a servo-hydraulic type high speed tensile testing machine. The apparatus has the maximum stroke velocity of 7.8 m/sec to obtain the tensile material properties at a strain rate of up to 500/sec. A special jig fixture is specially designed for accurate acquisition of tensile loads with reduction of the load-ringing phenomenon induced by unstable stress wave propagation at high strain rates. Tensile testing of steel sheets for an auto-body was carried out to obtain stress-strain curves of mild steel and advanced high strength steels at strain rates ranged from 1/sec to 200/sec. The test results provide interesting information regarding the stress-strain curves at intermediate strain rates ranged from 1/sec to 200/sec and demonstrate that strain rate hardening is strongly coupled with strain hardening.     

OH-radical behavior of unsteady lifted flame based on instantaneous change of the equivalence ratio

In an earlier study, the current authors showed that an unsteady-state lifted flame generated by an equivalence ratio conversion system for a given fuel, was similar to a steady-state lifted flame in terms of the change characteristics from a premixed flame to a critical flame and then to a triple flame with a diffusion flame positioned in the middle according to the concentration difference. Therefore, this study used an OH-PLIF method to investigate the characteristics of a steady-state lifted flame and an unsteady-state lifted flame created under conditions identical to the flames in the preceding study. PLIF (Planar laser induced fluorescence) is practically effective for visualizing the concentration fields within a flame. The resulting OH-radical measurements showed that an unsteady-state lifted flame created under the specific conditions used in this study showed similar tendencies in terms of OH-radical distribution, fluorescence intensity, and liftoff height, to a steady-state lifted flame, thereby confirming that the behavior of an unsteady-state lifted flame can be effectively predicted based on the behavior of a steady-state lifted flame.     

Study of RCM-based maintenance planning for complex structures using soft computing technique

To guarantee the efficiency of maintenance strategies for a complex structure, safety and cost limitations must be considered. This research introduces RCM-based (Reliability Centered Maintenance) life cycle optimization for reasonable maintenance. The design variable is the reliability of each part, which consists of a complex structure, while the objective is to minimize the total cost function in order to maintain the system within the desired system reliability. This research constructs the cost function that can reflect the current operating condition and maintenance characteristics of individual parts by generating essential cost factors. To identify the optimal reliability of each component in a system, this paper uses a Neuro-Evolutionary technique. Additionally, this research analyzes the reliability growth of a system by using the AMSAA (Army Material Systems Analysis Activity) model to estimate the failure rate of each part. The MTBF (Mean Time Between Failure) and the failure rate of the whole system, which is responding to the individual parts, are estimated based on the history data by using neural networks. Finally, this paper presents the optimal life cycle of a complex structure by applying the optimal reliability and the estimated MTBF to the RAMS (Reliability, Availability, Maintainability, and Safety) algorithm.