Model-based analysis of the mechanical subsystem of an air brake system

Most commercial vehicles such as buses and trucks use an air brake system, often equipped with an S-cam drum brake, to reduce their speed and/or to stop. With a drum brake system, the clearance between the brake shoe/pad and the brake drum may increase because of various reasons such as wearing of the brake shoe and/or brake drum and drum expansion caused by high heat generation during the braking process. Hence, to ensure proper functioning of the brake system, it is essential that the clearance between the brake shoe and the brake drum is monitored. In this paper, we present a mathematical model for the mechanical subsystem of the air brake system that can be used to monitor this clearance. This mathematical model correlates the push rod stroke transients and the brake chamber pressure transients. A kinematic analysis and a dynamic analysis of the mechanical subsystem of the air brake system were performed, and the results are corroborated with experimental data.     

Finite element modeling of static tire enveloping characteristics

To investigate static tire enveloping characteristics, a three dimensional (3-D) finite element model is proposed. The vertical stiffness of the tire is studied on a flat surface with and without cleat. Tire rubber materials and cord layers are represented independently using “rebar” elements available in MSC Marc Mentat. Comparisons of numerical and experimental results are given to show the validity of the proposed model. It is shown that after a certain displacement, the results of the proposed model agree well with experimental results. In addition, the model results show that regardless of the type of the cleat placed under the rim center (hub center), all vertical force curves intersect after a certain displacement, which indicates typical static enveloping characteristics. Moreover, another typical characteristic of the radial tires that is unlike those of bias-ply constructions confirms that the contact patch does not expand laterally after a level vertical load is applied to the tire, which is directly related to fuel consumption and tire tread life.     

Influence of vehicular traffic on urban air quality – A case study of Hyderabad,India

In the present study, impact of vehicular traffic emissions on black carbon aerosol mass concentration, trace gases and ground reaching solar radiation were analyzed during nationwide truck strike of 5–12 January, 2009 over urban environment of Hyderabad, India. A significant reduction of about 57%, 60%, 40% and 50% was observed in black carbon, particulate matter, carbon monoxide and ozone respectively during nationwide truck strike period. Results of the study are important for source apportionment of pollutants as the strike created natural laboratory for studying the impact of diesel operated trucks on urban air quality.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Multiaxial stress creep rupture mechanisms of AZ31 magnesium alloy

The maximum principal stresses, von Mises effective stresses and principal facet stresses at the time of creep rupture were compared in uniaxial, biaxial, and triaxial stress states for AZ31 magnesium alloy. The creep rupture of this alloy was experimentally controlled by cavitation, which was the result of a low damage tolerance, λ. Creep deformation could be correlated with the von Mises effective stress parameter. The failure-mechanism control parameter governing the stress state coincided with the experimental results of the rupture of the materials under multiaxial stress states. Finally, the theoretical prediction based on constrained cavity growth and continuous nucleation agreed with the experimental rupture data to within a factor of three.     

Experimental study on a model azimuthing podded propulsor in ice

The objective of this study was to investigate the performance of a model azimuthing podded propulsor in ice-covered water. Model tests were carried out with two different depths of cut into the ice (15 and 35 mm), two different ice conditions (presawn and pack ice conditions), and four different azimuthing angles. The depth of cut is the maximum penetration depth of the propeller blade into the ice block. The 0.3-m-diameter model propeller was operated in a continuous ice milling condition. Ice loads were measured by several sensors which were installed in various positions on the model. Six one-axis pancake-style load cells on the top of the model measured the global loads and two six-component dynamometers were installed on the shaft to measure the shaft loads. One six-component dynamometer was attached to the one of the propeller blades inside the hub to measure the blade loads. The pod unit and propeller performance in ice are presented. Ice-related loads, which were obtained when the blade was inside the ice block, are introduced and discussed. During the propeller–ice interaction, a blade can experience the path generated by the previous blade, which is called the shadowing effect. The effects of shadowing, depth of cut, azimuthing angle, and advance coefficient on propulsor performance are presented and discussed.     

Improving pollutant emissions in diesel engines for heavy-duty transportation using retarded intake valve closing strategies

A combined theoretical and experimental study has been carried out to determine the real potential of reducing pollutant emissions in a HD diesel engine by means of retarding the intake valve closing. The effects produced by this alteration of the basic operation cycle have been examined by a preliminary modelling study, and from the obtained results, a modified camshaft was manufactured with a delayed intake valve closing of 60 crank angle degrees. Single-cylinder engine tests were carried out with this modified camshaft, and the emissions and fuel consumption were recorded. The results showed that the retarded intake valve closing can enhance the premixed combustion phase, and thus simultaneously reduce soot and NOx emissions. Moreover, the combustion process attained is extremely tolerant to exhaust gas recirculation, and by adoption of this measure, Euro-5 emissions limits can be achieved at the tested conditions without after-treatment.     

Condition monitoring of wooden railway sleepers

Wooden railway sleeper inspections in Sweden are currently performed manually by a human operator; such inspections are to large extent based on visual analysis. In this paper a machine vision based approach has been considered to emulate the visual abilities of the human operator to enable automation of the process. Digital images from either ends (left and right) of the sleepers have been acquired. A pattern recognition approach has been adopted to classify the condition of the sleeper into classes (good or bad) and thereby achieve automation. Appropriate image analysis techniques were applied and relevant features such as the number of cracks on a sleeper, average length and width of the crack and the condition of the metal plate were determined. Feature fusion has been proposed in order to integrate the features obtained from each end for the classification task which follows. The effect of using classifiers like multi-layer perceptron and support vector machines has been tested and compared. Results obtained from the experiments show that multi-layer perceptron and support vector machines have achieved encouraging results, with a classification accuracy of 90%; thereby exhibiting a competitive performance when compared to a human operator.     

Biologically induced differences in erodibility and aggregation of subtidal and intertidal sediments: a possible cause for seasonal changes in sediment deposition

This study was carried out to describe the difference in erodibility and aggregation in a tidal basin including both subtidal and intertidal study sites and to use these results to explain the shifting erosion/deposition cycles at the sites. Erosion thresholds, erosion rates and settling velocities of the eroded material were measured at a mudflat transect and at sediment cores taken from a nearby tidal channel during surveys made in May 2000 and March 2002. Surface samples were analysed for grain-size, chl. a content, faecal pellet content, dry bulk density and organic content. Additionally, surface samples were taken at eight occasions in the period January 2002 to May 2003 from shallow tidal channels in the area. These samples were analysed for mud content and showed that major shifts in sediment distribution occurred in the period. The erodibility of the mudflat was generally high due to pelletization by the mudsnail Hydrobia ulvae but close to the salt marsh much lower erodibility was found, probably due to stabilisation by microphytobenthos. In contrast, the erodibility of the channel bed seemed to be very little influenced by biological activity and the relatively low erodibility found here was caused by physical characteristics of the sediment. The sediment eroded from the mudflat was generally strongly pelletized and showed high settling velocities whereas less aggregation and lower settling velocities were found for the channel bed sediments. Temporal variations of the mudflat stability and hydrodynamics resulted in temporal variations of deposition and erosion and the changing stability at the mudflat is likely to be one of the main reasons for a general transport of fine-grained sediment from the mudflat to the channel in the cold seasons and vice versa during the rest of the year.     

Study of in-vehicle route guidance systems for improvement of right-side drivers in the Japanese traffic system

A country can adopt one of two standards for traffic flow — cars may travel on the left or right side of the road. When drivers who are accustomed to driving on the right side of the road drive on the left side, and vice versa, the mental workload is likely increased due to the driver’s unfamiliarity with a new language, the position of the driver’s seat, different driving directions, and other factors that differ from those of their home country. One method of doing this is to make sure that the in-vehicle route guidance information (RGI) is not overly complicated — thereby assisting drivers in improving their safety. Consequently, the aim of this study was to facilitate mobility and improve safety for natural right-side drivers driving temporarily in left-side traffic. In this study, driver behavior and workload — given various types of RGI — were evaluated in a driving simulator with a variety of prescribable test conditions. This research was composed of two experiments. In the first, various types of in-vehicle route guidance systems were tested and evaluated in terms of their characteristics and associated driver behaviors (while driving). In the second experiment, systemic factors and effectiveness were evaluated by two combined systems, arrow and map-type information, based on the results of the first experiment. In light of both experiments, the various types of route guidance systems were discussed in terms of their results. A navigation system was proposed to alleviate some of the secondary tasks such as route selection.