Full-slip kinematics based estimation of vehicle yaw rate from differential wheel speeds

Vehicle yaw rate is a key parameter required for various active stability control systems. Accurate yaw rate information may be obtained from the fusion of some on-vehicle sensors and GPS data. In this study, the closed-form expression of the yaw rate–written as a function of front wheel rolling speeds and steering angle–was derived via kinematic analysis of a planar four-wheel vehicle on the assumption of no longitudinal slip at the both front tires. The obtained analytical solution was primarily verified by computational simulation. In terms of implementation, the 1:10th scaled rear-wheel-drive vehicle was modified so that the front wheel rolling speeds and the steering angle could be measured. An inertial measurement unit was also installed to provide the directly measured yaw rate used for validation. Preliminary experiment was done on some extremely random sideslip maneuvers beneath the global positioning using four recording cameras. Comparing with the vision-based and the gyro-based references, the vehicle yaw rate could be well approximated at any slip condition without requiring integration or vehicle and tire models. The proposed cost-effective estimation strategy using only on-vehicle sensors could be used as an alternative way to enhance performance of the GPS-based yaw rate estimation system while the GPS signal is unavailable.     

Comparative study between Korea and UK: relationship between driving style and real-world fuel consumption

It is known that differences in driving styles have a significant impact on fuel efficiency and driving styles are affected by various factors such as driver characteristics, street environment, traffic situation, vehicle performance, and weather conditions. However, existing knowledge about the relationship between driving style and fuel consumption is limited. Thus, the aim of this study was to analyze the relationship beteen driving style and fuel consumption. The analysis presented in this paper used data from three on-road experiments were conducted independently in two different countries, i.e. South Korea and the United Kingdom. In this study, 91 participants, consisting 44 UK drivers and 47 Korean drivers, were asked to drive approximately 28 km of UK road and 21 km of Korean road, respectively. Driving data, including real-time fuel consumption, vehicle speed, and acceleration pedal usage were collected. The results suggested that driving styles including average vehicle speed and average throttle position were highly correlated with the real-world fuel consumption, and the cultural factors, e.g. road environment, traffic design, and driver’s characteristics affected the driving styles and, consequently, fuel efficiency.     

Modeling and ratio control of an electromechanical continuously variable transmission

A new type of electromechanical continuously variable transmission (EMCVT) was investigated. The EMCVT uses a direct current (DC) motor to push the driving pulley, which in turn changes the transmission ratio without a hydraulic system. This paper introduces the principle of the EMCVT and establishes a dynamic ratio control model. Ratio control strategies using both position and speed closed-loop control are proposed. Simulation results show that the simulation ratio curves of the EMCVT follow pre-designed ratios well for ramp and sine curves. Control software is based on MATLAB/Simulink/Stateflow and MotoHawk platforms. A prototype vehicle equipped with an EMCVT has been developed. Vehicle test results show that the control performance of the EMCVT satisfies the requirements of vehicle operation. The effectiveness of the EMCVT ratio control strategy proposed in this paper is validated with test data for the prototype vehicle.     

Application of rack type motor driven power steering control system for heavy vehicles

The Electric Power Steering (EPS) or Motor Driven Power Steering (MDPS) mechanism proves to be a bright prospect among passenger vehicles ensuring better vehicle safety and fuel economy. The car manufacturers are focusing on the production of Rack type EPS system (REPS). This paper describes the development of concurrent simulation technique using TruckSim and control strategy for analysing RMDPS control system with a dynamic vehicle system. A full Truck vehicle model interacting with RMDPS control algorithm was concurrently simulated on a sinusoidal steering input. The dynamic responses of vehicle chassis and steering system resulting were evaluated and compared with proving ground experimental data. The comparisons show reasonable agreement on steering wheel torque, lateral acceleration and yaw rate. This concurrent simulation research leads the possibility of RMDPS performance evaluation of Truck and Semi-bonnet cars.     

Effect of tumble-home on roof strength of a vehicle

This study reports on the effect of vehicle tumble-home (side body inclination) on roof strength. The steep inclination of the side body of a vehicle increases its roof strength. Comprehensive analysis of the impact of high roof strength driven by the steep inclination on dynamic roof strength in rollover is described. Here, we have developed a numerical model using the ADAMS, which is capable of characterizing both of the static and the dynamic roof strength. According to the FMVSS 216 protocol, we achieve the strength to weight ratio (SWR; static roof strength) by applying loading plates to the roof of a vehicle. The Controlled Rollover Impact System (CRIS) allows us to quantitatively characterize the displacements of the top end of A-pillar and B-pillar, thus determining the dynamic roof strength by comparing the results. We demonstrated that the roof intrusion was one of the most critical causes which lead to injuries of occupants fastening seat belts. Our analysis revealed that the increase of the side body inclination of vehicles enhanced the static roof strength whereas it could not reduce the roof displacement (intrusion) in the dynamic rollover.     

Loosening analysis for fastening screw of automotive door trim parts

While a screw is a fastening element that can tighten the two parts at low cost, the loosening of the screw is generated due to external forces such as repetitive load, vibration, and thermal stress. This phenomenon decreases the initial clamping force, and this can be a serious problem to the safety of the product. However, while fastening parts are handled through experiment and experience, there is a lack of research on the screw loosening of plastic fastening parts. For example, vehicles have various fastening parts. Among the fastening elements, screws are typically used for tightening parts of the vehicle door trim. Vehicle interior materials are mainly composed of plastic parts. Especially, the temperature of the vehicle interior changes from a sub-zero temperature to 100 degrees (°C) due to solar radiation. Unlike metals, plastic materials are commonly susceptible to the environment. In this study, the fastening screw of automotive door trim parts is selected. First, a screw loosening mechanism is implemented through Computer Aided Engineering (CAE) analysis and the influences of degradation are then analyzed. Secondly, the selecting method of clamping force is suggested through the analysis result of reduction according to the tightening torque.     

Automotive window seal design considering external aerodynamic load and surrogate constraint modeling

Installed between metallic DIW (Door in White) panel and nonmetallic door glass, automotive window seals has great influence on customers’ perception of NVH (Noise-Vibration-Harshness) performance. Recently, aerodynamic effect on ride comfort attracts increasing research interest. The external load causes unsteady pressure on glass, which is finally transferred to window seals and leads to complicated vibration and increases interior noise level. However, non-linearities of hyper-elastic material, rubber-glass contact and large deformation behavior make the construction of window seals constraint model much more difficult, thus impeding further analysis and optimization. A new window seal design method is proposed featuring in considering aerodynamics-induced load and nonlinear constraint. Firstly, by SST ? k ? ε (Shear Stress Transport) turbulence model, external flow field of full-scale automotive is established by solving three-dimensional, steady and uncompressible Navier-Stokes equation. With re-exploited mapping algorithm, the overall aerodynamic pressure is extracted and matched to local window as external loads for seals, thus taking into account high speed fluid-structure interaction. Secondly, based on functional equivalence and mathematical fitting, new surrogate constraint model is presented. The unitedseal CLD (Compression Load Deflection) curve is synthesized after translations and transformations from two semi-seal CLD experimental measurements of inner and outer lips. It is then fit to complex exponential function, making seal constraint equivalent to a surrogate elastic constraint with variable stiffness. Experiment is performed to verify the constraint surrogation effectiveness. Finally, case study of window seal design under high speed is investigated. After seal optimization based on the new method, windows seals’ maximal displacements have decreased. The improved seal-glass fitting status shows better NVH quality of window seal in high-speed condition.     

Idle speed controller based on active disturbance rejection control in diesel engines

This study proposes a design for an idle speed controller to compensate for varying engine load and friction torque in passenger car diesel engines. An active disturbance rejection control (ADRC) framework, comprised of a disturbance compensator and a feedback controller, is applied to an idle speed controller to compensate for disturbances such as engine load and friction torque. In addition, a feedforward compensator is designed into the ADRC framework to improve disturbance rejection performance. The proposed controller is validated by engine and vehicle experiments and the experiment results are compared with a commercial controller.     

Grille design for passenger car to improve aerodynamic and cooling performance using CFD technique

Grille opening shape for small passenger car is designed numerically by using parametric study. Key geometric parameters to design a grille opening configuration are represented by vertical height, horizontal width, size, linear deformation, position, and blockage. Numerical study investigates the effects of those key parameters on the aerodynamic drag and the grille inlet flow rate, which are very important to the aerodynamic performance as well as the powertrain cooling performance of the car. Flow simulations are performed at the velocity of 110 km/h inflow condition. The outflow boundary condition is implemented by pressure outlet condition of atmospheric pressure. Moving wall condition of 110 km/h is set on the ground.     

Vehicle dynamics control by using a three-dimensional stabilizer pendulum system

Active safety systems of a vehicle normally work well on tyre–road interactions, however, these systems deteriorate in performance on low-friction road conditions. To combat this effect, an innovative idea for the yaw moment and roll dynamic control is presented in this paper. This idea was inspired by the chase and run dynamics animals like cheetahs in the nature; cheetahs have the ability to swerve while running at very high speeds. A cheetah controls its dynamics by rotating its long tail. A three-dimensional stabilizer pendulum system (3D-SPS) resembles the rotational motion of the tail of a cheetah to improve the stability and safety of a vehicle. The idea has been developed in a stand-alone 3D stabilizer pendulum system as well as in an integrated control system, which consists of an ordinary differential braking direct yaw control (DYC) and active steering control that is assisted by the 3D-SPS. The performance of the proposed 3D-SPS has been evaluated over a wide range of handling manoeuvres by using a comprehensive numerical simulation. The results show the advantage of 3D-SPS over conventional control approaches, which are ineffective on low-friction road conditions and high lateral acceleration manoeuvres. It should however be noted that the best vehicle dynamics performance is obtained when an integrated 3D-SPS and DYC and AFS is utilised.