Off-set crack propagation analysis under mixed mode loadings

An assessment was carried out herein to study the eccentricity of cracks subjected to mixed-mode loadings. Several loading locations relative to a central line were selected to induce mixed-mode loadings, which were computed using a finite element method. An adaptive meshing technique was adopted during the simulation of crack propagation to ensure the singularity of stress at the tip of the crack. The stress intensity failure criterion was used and programmed, and the node splitting technique was used when the stress intensity factor reached the fracture toughness of the material to simulate crack propagations. It was found that large variations in the stress intensity factor were observed when off-set cracks were used, and that K _II decreased when loading distance increased, but increased when the off-set crack distance was increased. Both crack eccentricity and loading distance played important roles in producing mixed-mode loading, compared to the influence of central cracks. Correction factors were introduced to modify the calculation of stress intensity factors under mixed-mode loadings. Simulations of crack propagation were also conducted to study the effects of crack eccentricities and loading distances. It was found that the crack length, the loading distance relative to the central crack and the crack eccentricity dominated calculations of the integrity of cracked structures.     

Model-based design of a variable nozzle turbocharger controller

Variable Nozzle Turbocharger (VNT) was invented to solve the problem of matching an ordinary turbocharger with an engine. VNT can harness exhaust energy more efficiently, enhance intake airflow response and reduce engine emissions, especially during transient operating conditions. The difficulty of VNT control lies in how to regulate the position of the nozzle at different engine working conditions. The control strategy designed in this study is a combination of a closed-loop feedback controller and an open-loop feed-forward controller. The gain-scheduled proportional-integral-derivative (PID) controller was implemented as the feedback controller to overcome the nonlinear characteristic. As it is difficult to tune the parameters of the gain-scheduled PID controller on an engine test bench, system identification was used to identify the plant model properties at different working points for a WP10 diesel engine on the test bench. The PID controller parameters were calculated based on the identified first-order-plus-dead-time (FOPDT) plant model. The joint simulation of the controller and the plant model was performed in Matlab/Simulink. The time-domain and frequency-domain performances of the entire system were evaluated. The designed VNT control system was verified with engine tests. The results indicated that the real boosting pressure traced the target boosting pressure well at different working conditions.     

Deflection test and transmission error measurement to identify hypoid gear whine noise

T-Hypoid gears are commonly used in rear-drive and 4WD (4 Wheel Drive) vehicle axles. Investigating their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. Therefore, a deflection test was performed in this study in the actual gear mounting using completely processed gear. This test covered the full operating range of gear loads from “no load” to “peak load”. Under peak load, the contact pattern extended to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. The transmission error was tested under an axle assembly triaxial-real-car-load condition.     

Development of a navigation algorithm with dead reckoning for unmanned ground vehicles

A navigation algorithm is indispensable for Unmanned Ground Vehicles (UGVs). During driving, UGVs follow a global path. In this study, we propose a navigation algorithm using Real Time Kinematic (RTK)-Differential Global Positioning System (DGPS) units and encoders to complement global path planning. Sometimes GPS systems lose their signals and receive inaccurate position data due to many factors, such as edifice and barrier obstructions. This paper shows that GPS deviations can be solved using a Dead Reckoning (DR) navigation method with encoders and that position errors can be decreased through the use of RTK-DGPS units. In addition to this method, we will introduce a new waypoint update algorithm and a steering algorithm using RTK-DGPS units.     

License plate extraction method for identification of vehicle violations at a railway level crossing

The primary cause of most railroad accidents is vehicle entry into railway level crossings despite warning messages. To identify drivers who violate railway level crossing regulations, vehicle license plate recognition can be applied at railway level crossings. The purpose of this paper is to present an effective method for extracting the license plate region from vehicle images taken at railway level crossings. The method proposed in this paper uses the variation in the gray-level values across the image of a license plate. For license plate region extraction, the character region is first recognized by identifying the character width and the difference between the background region and the character region. The license plate region is then extracted by finding the inter-character distance in the plate region. In addition, the license plate type is identified by the difference in the gray-level value between the background region and the character region. The proposed method is effective in solving the current challenges in extracting the license plate region from the damaged frames of license plates issued for domestic use, including new types of license plates. According to the experimental results, the proposed method yields a high extraction rate of 99.5% for vehicle license plates.     

Performance optimization of CVT for two-wheeled vehicles

Continuously Variable Transmission (CVT) is one of the most promising automotive transmission technologies because of its continuously variable gear ratio and reduced shift shock. CVT is different from Manual Transmission and Automatic Transmission, and it is possible to operate the power source in its high efficiency region with CVT in the drive train. Several types of CVT exist that can be categorized based on the mechanism of power transmission, such as the belt pulley, traction drive, and hydrostatic types. This paper investigates the belt pulley CVT, which consists of a thrust actuator, driver pulley, belt, driven pulley, and preload spring of the output shaft. A complete CVT is constructed, and based on that a simulation program that analyzes the static performance of a CVT is implemented in Matlab/Simulink. From these simulation results, methods for improving the efficiency of the CVT are discussed. The coefficient of the torque capacity factor is proposed as affecting the matching between a power source and a CVT, and methods for improving the matching effect are also investigated.     

Effect of fuel stratification on initial flame development: Part 3-high swirl condition

This paper discusses the final investigation into the effect of fuel stratification on flame propagation. In previous works, the characteristics under the no port-generated swirl condition and the low-swirl condition were considered. For this purpose, the initial flame development and propagation were visualized under different axially stratified states in a modified optical single-cylinder SI engine. The images were captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation. The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagation direction. The results show that the LML is expanded remarkably under the high-swirl cases up to the highest relative AFRs of 1.71 and 1.75 between 140 and 160CA. In addition, similar to the low-swirl condition, the flame-flow interaction determines the direction of flame propagation, and the governing roles of the two factors vary according to the swirl level; the flow is more important at the higher swirl conditions, and the flame is more important at the lower swirl condition. Finally, fast and stable flame propagation can be achieved under the preferably stratified condition, which is induced by the suitable combination of the high swirl and injection timing.     

Nouveaux entrants, structure du réseau ferré et qualité des infrastructures ferroviaires en France : des stratégies d’itinéraires contrariées

The structure of the French rail network is highly centralized. It complies with the strategy of use of the incumbent operator, SNCF: the long-term trend has been rather towards the concentration of traffic on a limited number of well-equipped routes. The experience of freight market liberalization shows that seven newcomers have entered the market. They haul approximately 16% of the total volume in 2010. But they have neither the same vision of the network, nor the same use of it. They run point-to-point long-distance trains, so they try to travel via lines that are as direct as possible, thereby saving several kilometres and avoiding problematic bottlenecks. Their strategies are counteracted by the current state of the infrastructures when they try to avoid the main radial lines: limited capacity, speed and axle load restrictions, etc. Upgrading works are now in progress, under the direction of RFF, the network manager. They add perturbations to the existing restriction of use, without any satisfying alternative train path. This paper tries to emphasize the strategic divergences between operators confronted with a time-consuming (or insufficiently anticipated) network.     

Quality evaluation of car window motors using sound quality metrics

In this paper, a method to establish a decision criterion to evaluate the quality of small window motors using sound quality (SQ) metrics is suggested. Although the sound level radiated from the motor is relatively small compared to other sounds in a car, the sound from an abnormal motor gives an uncomfortable feeling and the impression of abnormal operation, which can lead to customer complaints. To construct an objective decision criterion, the correlation between the SQ metrics and the subjective decision on the passing or failure of the motor were investigated. Four representative SQ metrics, viz., loudness, sharpness, roughness, and fluctuation strength, were calculated for the collected samples. It was observed that the loudness and roughness of the motor sample group classified as abnormal was higher than those of the normal motors. For a single figure rating for motor quality, an evaluation index for the motor sound was generated by combining the correlated SQ metrics with proper weightings. Evaluation results on the specimens that were not employed in generating the quality evaluation index showed a reasonable agreement with the subjective test at 73%. The suggested quality check method can replace the current subjective decision procedure to identify the faulty motors.     

Piston-temperature measuring system using electromagnetic induction with verification by a telemetry system

The development of an inner-piston-chamber temperature measurement system is a necessary step in engine development or when solving other fundamental problems related to automotive engines. There are various pre-existing measurement methods available, e.g., the linkage method, piston telemetry, templog, and the electromagnetic induction method. In this study, we first redesigned the coil sensor used in the electromagnetic induction method using PEEK and then used Taguchi methods to reduce the number of experiments in the development process and finally utilized piston telemetry via Bluetooth to verify the precision and accuracy of the redesigned PEEK coil sensor and electromagnetic induction method. The results displayed a reproducibility within 0.5 degrees and an accuracy within 2 degrees Celsius.