Model-based analysis of the mechanical subsystem of an air brake system

Most commercial vehicles such as buses and trucks use an air brake system, often equipped with an S-cam drum brake, to reduce their speed and/or to stop. With a drum brake system, the clearance between the brake shoe/pad and the brake drum may increase because of various reasons such as wearing of the brake shoe and/or brake drum and drum expansion caused by high heat generation during the braking process. Hence, to ensure proper functioning of the brake system, it is essential that the clearance between the brake shoe and the brake drum is monitored. In this paper, we present a mathematical model for the mechanical subsystem of the air brake system that can be used to monitor this clearance. This mathematical model correlates the push rod stroke transients and the brake chamber pressure transients. A kinematic analysis and a dynamic analysis of the mechanical subsystem of the air brake system were performed, and the results are corroborated with experimental data.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Crosswind Sensitivity of Passenger Cars and the Influence of Chassis and Aerodynamic Properties on Driver Preferences

Results of vehicle crosswind research involving both full-scale driver-vehicle tests and associated analyses are presented. The paper focuses on experimental crosswind testing of several different vehicle configurations and a group of seven drivers. A test procedure, which utilized wind-generating fans arranged in alternating directions to provide a crosswind “gauntlet”, is introduced and described. Driver preferences for certain basic chassis and aerodynamic properties are demonstrated and linked to elementary system responses measured during the crosswind gauntlet tests. Based on these experimental findings and confirming analytical results, a two-stage vehicle design process is then recommended for predicting and analyzing the crosswind sensitivity of a particular vehicle or new design.     

Analysis of Driver's Decelerating Strategy in a Car-following Situation

This report describes a decelerating driver-model expressed by driving mode transition in car-following situations. The assumptions for constructing the model are that decelerating strategy of a driver is classified into several simple driving modes and that a driver changs his driving modes based on his perceptible characteristics and experiential rules. Deceleration action is divided into three states; following, standing and braking, which are applied to the model. The model has two paths for driver's decelerating action, one of which is selected by the driver based on the perceptible characteristics and experiential rules. The suitability of the model has been experimentally verified.     

Fuzzy Control of Clutch Engagement for Automated Manual Transmission

This paper presents a fuzzy control system for the clutch engagement of an automated manual transmission. The servomechanism is assembled with a three-port pneumatic pressure-proportional valve and a position-sensing cylinder which control the release-lever displacement of 25 mm within the position preciseness of 0.1 mm against maximum spring load of 2kN. The fuzzy system is skillful to estimate the driver's will from the accelerator pedal operation. The servomechanism is mounted on a commercial vehicle with 4-ton pay-load. The system parameters are set up by bond graphs simulation and empirical performance tests are carried by using an oil-hydraulically operated engine-vehicle testing rig with a maximum torque capacity of 400 Nm.     

Development of an Anti-Lock Brake System for Motorcycle

An Anti-Lock Brake System (ABS) system is developed for motorcycles using different control laws to improve the safety during emergent braking conditions. The mechanical design problem is first investigated so as to modify a scooter to be equipped with the proposed ABS brake system and to set up experimental test stand. For ABS control, the slip control, P1R3, and P2R4 methods are used to implement the controller using an Intel 80196KC single chip microcomputer. The hard-ware-in-the-loop (HITL) simulation is also performed in PC to check the performance in various road conditions including dry and wet roads. It is found experimentally that both P1R3 and P2R4 can both achieve ABS function, but P2R4 performs more desirably than P1R3 method.     

In-plane Dynamics of Tires on the Road Based on an Experimentally Verified Rolling Ring Model

The dynamic behavior of tires rolling on the road is predicted based on a ring model that is experimentally verified to well represent a real tire. The road contact is kinematically represented by two displacement constraints, one in radial and one in tangential direction. The displacement constraints are enforced via the receptance theory. The receptance matrix developed for the rolling tire is found to be Hermitian. Numerical results show that the natural (or eigen-) frequencies of the rolling tire with road contact are, as expected, higher than those of the tire with no contact. The influence of the rotating speed to the eigen-frquencies of the tire is also shown. Analytic expressions for the mode shapes of a rolling tire with ground contact are derived.