Multiaxial stress creep rupture mechanisms of AZ31 magnesium alloy

The maximum principal stresses, von Mises effective stresses and principal facet stresses at the time of creep rupture were compared in uniaxial, biaxial, and triaxial stress states for AZ31 magnesium alloy. The creep rupture of this alloy was experimentally controlled by cavitation, which was the result of a low damage tolerance, λ. Creep deformation could be correlated with the von Mises effective stress parameter. The failure-mechanism control parameter governing the stress state coincided with the experimental results of the rupture of the materials under multiaxial stress states. Finally, the theoretical prediction based on constrained cavity growth and continuous nucleation agreed with the experimental rupture data to within a factor of three.     

Vehicle detection system design based on stereo vision sensors

Vehicle detection is a crucial issue for driver assistance system as well as for autonomous vehicle guidance function and it has to be performed with high reliability to avoid any potential collision. The vision-based vehicle detection systems are regarded promising for this purpose because they require little infrastructure on a highway. However, the feasibility of these systems in passenger car requires accurate and robust sensing performance. In this paper, a vehicle detection system using stereo vision sensors is developed. This system utilizes feature extraction, epipoplar constraint and feature matching in order to robustly detect the initial corresponding pairs. The proposed system can detect a leading vehicle in front and can estimate its position parameters such as the distance and heading angle. After the initial detection, the system executes the tracking algorithm for the vehicles in the lane. The proposed vehicle detection system is implemented on a passenger car and its performances are verified experimentally.     

Development of a new sound metric for impact sound in a passenger car using the wavelet transform

Vehicles can experience impacts due to harsh road conditions. Contact with an uneven road surface causes vehicles to vibrate, which generates a loud impact sound. The attenuation of such noise is important because car passengers may complain about the impact noise. However, perfect removal of impact noise is not possible because most of it is caused by external conditions. More research is needed on the objective attributes of impact noise; however, the problem of impact noise is not a simple matter because impact noise is transient in nature and reaches a high level instantaneously. In this paper, a new objective attribute of impact noise is designed using the wavelet transform, which is appropriate for analyzing nonstationary signals, such as an impact signal. The usefulness of the new objective attribute, which is a sound metric, is examined by comparing the mean subjective ratings for real impact noise in passenger cars. The new sound metric has better correlation with the mean subjective rating than currently existing sound metrics.     

Fault detection method for electric parking brake (EPB) systems with sensorless estimation using current ripples

A fault detection method with parity equations is proposed in this paper. Due to its low cost implementation, the velocity of the motor is not measurable in electric parking brake (EPB) systems. Therefore, residuals are not reliable when estimating the motor velocity with a low-resolution encoder. In this paper, we propose a fault detection method with sensorless estimation using current ripples that estimates the position and velocity of the motor by detecting periodical oscillations of the armature current caused by rotor slots. In addition, this method can estimate the position and velocity of the motor with less computational effort than a state observer. Moreover, the method is less sensitive to motor parameters than model-based estimation methods. The effectiveness of this method is validated with experimental data, and the simulation results show that various faults have their own residual patterns. Therefore, we can detect the presence of faults by monitoring the residual signals.     

Vibration transmission reduction from a centrifugal turbo blower in a fuel cell electric vehicle

This paper presents a multi-body flexible dynamic analysis of a centrifugal turbo blower for a fuel cell electric vehicle (FCEV) based on the application of computer-aided engineering (CAE) to predict the acceleration at the mount position of the blower. This predicted acceleration is validated by using the measured acceleration data. The numerical simulation for the multi-body flexible dynamics of the blower is used not only to identify the most effective mount among four mounts in an FCEV by controlling the complex stiffness of the isolator, but also to suggest the range of complex stiffness of the isolator at the most effective mount. This numerical simulation technology can be useful for the estimation of the variation of vibration transmission for the structural modification of the turbo blower.     

Application of slim A-pillar to improve driver’s field of vision

The importance of vehicle safety cannot be exaggerated in today’s mobile societies. Many manufacturers, associates related to vehicles and universities make an effort to improve vehicle safety by developing new technologies, applying high strength steel to the body structure etc. However, the majority of these efforts are focused on decreasing injury. It is absolutely important to minimize injury, but a more important aspect is coping with vehicle accidents. That is, As undeniably important as it is to minimize potential injuries, it is critical that experts focus on developing ways to keep drivers out of situations likely to lead to crashes in the first place. The purpose of this paper is to determine what the most critical factor is when coping with an unfamiliar driving situation. The answer is to provide a wide-open field of vision, especially for the driver. The driver’s field of vision is obstructed by the vehicle’s A-pillar. To solve this, the A-pillar obstruction angle, which is the angle between the driver’s eyes and the A-pillar should be decreased. This paper purposes three-methods for decreasing this angle structurally and applying a slim A-pillar which is as the best solution to decrease the A-pillar obstruction angle and ensure the drivers field of vision at the same time     

Gasket life criteria at low temperatures adopting proportional compensation for loss of flexibility and conformability

In the automobile industry, the service life of gaskets is defined as the time until which a released gasket recovers 60 % of the original compression. It was observed that the recovery curves of gaskets were highly nonlinear at high temperatures, and relatively nonlinear at temperatures above the room temperature. However, it was also noted that the recovery curves of the gaskets at temperatures below room temperature exhibited linearity with respect to the ln(time). Automotive manufacturers demand gasket life criteria that exceed a specific time or the entire life of a car. In the case of gaskets used at lower temperatures, since materials encounter losses in its flexibility and conformability, the definition of service life specifying a 60 % recovery may not be sufficiently safe to eliminate possible leakages. In this study, new gasket life criteria that could be used at low temperatures were proposed. The new criteria were proposed based on the change in Young’s modulus of the gasket material in order to conserve the sealing capability.     

Performance Design of an Exhaust Superheater for Waste Heat Recovery of Construction Equipment

Although fuel cost has been the largest portion of annual operating costs of construction equipment, it is possible to save the energy and reduce cost using fuel economy enhancement technology. In this study, an organic Rankine cycle is applied to an excavator in order to recover waste heat, reproduce it into electrical energy, and consequently reduce the fuel consumption by 10 %. A design process was carried out to develop an exhaust gas superheater that recovers the waste heat from exhaust gas through a composite-dimensional thermal flow analysis. A one-dimensional code was developed to perform a size design for the exhaust gas superheater. The ranges for the major design parameters were determined to satisfy the target of the heat recovery, as well as the pressure drop at both fluid sides. Performance analysis was done through onedimensional design code results, which were compared with three-dimensional CFD analysis. By utilizing a 3D commercial code, the arrangement of the tubes was selected and the working fluid pressure drop was reduced through a detailed layout design. The design procedure was verified by a performance evaluation of the prototype, which yielded only a 7 % tolerance in heat recovery.