Mixed assembly line rebalancing: A binary integer approach applied to real world problems in the automotive industry

Industrial organizations have increasingly sought to optimize the resources needed for the manufacture of its products from the competition, in order to maintain their profit margins. The search for balance of resources and balanced distribution of tasks in various types of industrial environments is called balancing. When adjustments are made and adequacy of an assembly line that is already in operation, this process is called rebalancing. This paper presents a case study involving a problem of rebalancing of automotive assembly line in an environment of arbitrarily mixed models of products, also known as mix. The proposed procedure for solving the rebalancing in the company in question is based on Binary Integer Programming, in particular the branch and bound algorithm. For comparison, we used a heuristic method based on precedence diagrams for solving the rebalancing of lines. To evaluate the results obtained between the two procedures were used performance indicators such as number of workstations created, average load of work and level of unbalance. The proposed algorithm has resulted in significant improvements in the production line capacity.     

Multimodal transport in the new millennium

Consignors of goods in international trade want their containers to move door to door whether by land, sea or air — smoothly, seamlessly and at predictable cost. What they actually get from the law is at best a jerky roller coaster: a series of contracts, one for each mode or stage of the journey, contracts with various people and with liability that varies too. All agree that the law should change but attempts to agree on an entirely new multimodal regime have failed. Recently attempts have been not to start again but to expand an existing and established regime. The latest of these, the UNCITRAL draft, is essentially maritime: it applies to the sea phase but and goes further to apply door to door except when its path is blocked by compulsory unimodal law. Has Venus at last arisen from the waves? And what will happen when Beauty meets the Beast in the form of CMR? This article addresses the problems that will be encountered by an ambitious amphibious instrument of this kind. — problems of integration, of compatibility with local legal culture, and of methodology.     

Application of Nonlinear Control Theory to Electronically Controlled Suspensions

This paper illustrates the use of nonlinear control theory for designing electro-hydraulic active suspensions. A nonlinear, “sliding” control law is developed and compared with the linear control of a quarter-car active suspension system acting under the effects of coulomb friction. A comparison will also be made with a passive quarter-car suspension system. Simulation and experimental results show that nonlinear control performs better than PID control and improves the ride quality compared to a passive suspension.     

Numerical determination of flushing time for stratified water bodies

It is often advantageous to model a semi-enclosed estuarine or coastal embayment (e.g. fish farms or tidal inlets, or typhoon shelters) as a separate system within a larger water body connected to the outer sea. The water quality of the system depends crucially on its flushing time—the average time of a particle in the system. The flushing time is governed by the barotropic and baroclinic tidal exchanges between the system and the outer sea. We describe herein a general method to determine systematically the flushing time of a stratified water body via a numerical tracer experiment. Numerical solution of the 3D flow and mass transport equations for many practical problems show that the tracer mass removal process depends on the physical topography and bathymetry, tidal range and the degree of stratification in the outer sea. Field application suggests that the tracer mass variation can be well approximated by a double-exponential decay curve that can be described by three flushing coefficients. Using a simple analytical two-segment model, the flushing coefficients can be given a clear physical interpretation, and the flushing time can be easily determined in terms of the coefficients. The method is illustrated by application to a number of tidal inlets in Hong Kong, in both the dry and wet season. The connection between the numerically determined flushing time and the traditional bulk flushing time obtained from salt-balance methods is established.     

New technology and maritime training in the 21<Superscript>st</Superscript> century: Implications and solutions for MET institutions

This paper examines the impact of new technology on MET institutions in the 21^st century and discusses to what extent global MET institutions can enhance and enrich traditional practices through access to new technology and the use of innovative teaching and assessment methods within a sustainable and achievable framework. It notes the diverse standards and access to new technology by MET institutions across the globe and discusses the implications for them if they are to remain competitive and viable. The paper concludes that maritime institutions can benefit from the use of new technology, but only through rational planning and sustainable staged growth. A series of continua of technical development is provided to assist institutions, from the smallest to the largest, to plan for technical development and growth in a rational and feasible way.     

Clustering and performance: the case of maritime clustering in The Netherlands

Over the last years, the concept of clustering has become a central concept for analysing the competitiveness of nations, industries and firms. The cluster concept can be usefully applied to study clustering of maritime activities. Maritime activities, such as shipping, shipbuilding and port and maritime services, are clearly geographically concentrated in a number of maritime clusters. Due to ongoing internationalization in these industries, the concentration of maritime activities in clusters is likely to increase. This observation leads to two important research questions: what are the advantages for firms to locate in clusters and what factors influence the development of maritime clusters? This study identifies four agglomeration economies that attract firms to cluster: a joint labour pool, a broad supplier and customer base, knowledge spillovers, and low transaction costs. Furthermore, it discusses the effects of aspects of the cluster structure, being the presence of internal competition, the heterogeneity of the cluster population, the entry and exit barriers, and the presence of (above mentioned) agglomeration effects. It also briefly discusses the important issue of cluster governance. This overview allows one to develop a theoretical framework to analyse clusters. In the empirical part, this framework is applied to the maritime cluster in The Netherlands. Based on empirical data, from surveys amongst firms in the maritime cluster, studies commissioned by the Dutch maritime Network and regional statistics, the presence of agglomeration economies in the cluster is shown. Secondly, it is shown that the cluster structure is beneficial for the performance. This paper finishes with conclusions and suggestions for further research.     

The UNCTAD and WORKPORT models of port development: evolution or revolution?

Around ten years have elapsed since the UNCTAD model on port development was put forward as an explanation of how ports have adapted to incorporate technological, political and operational changes. The UNCTAD Three Generation Port Model is critically examined in the light of research carried out under the WORKPORT project funded by the European Commission, 1998-1999. Evidence from the WORKPORT study shows that, rather than developing in discrete steps, ports evolve continuously, adapting to new technologies, fresh legislation, revised working practices and other influences on an as-required basis. Further, it is demonstrated that several streams of evolution can be observed simultaneously; the pace of change within each stream can vary substantially. One of the prominent features of ports is that they often have several terminals, some operating along traditional lines while others may be leading edge in terms of technology, working practices or other aspects; all of them may be equally effective. The UNCTAD model, implying ports develop in discrete steps, or generations, is therefore shown to be fundamentally flawed.     

Autonomous Lateral Control of Vehicles in an Automated Highway System

Lateral control of vehicles in IVHS requires the installation of on-board sensors as well as the installation of roadway hardware such as cables, magnets, etc. Existing control approaches in PATH require road curvature and vehicle lateral position (with respect to the center of the lane) information. Hence these approaches rely on roadway sensors to obtain relative lateral position. These methods will necessitate infrastructural changes to the highway.

This paper introduces the concept of autonomous lateral control or auto-tracking. The method allows us to use only line-of-sight sensor information to effect vehicle control. We present a detailed vehicle model. Controllers have been proposed to demonstrate the effectiveness of the proposed auto-tracking scheme. We also examine the possibilities of using this method for lane change purposes in an automated highway system.     

Collapase analysis of ship hulls

This paper presents an efficient finite element procedure for the collapse analysis of ship hulls under complicated loads. A set of finite elements, such as beam-column elements, stiffened plate elements, and shear panel elements are developed, directly accounting for the geometrical and material non-linearities and initial imperfections.

Elastic-plastic stiffness matrices for elements have been derived by combining elastic large displacement analysis theories with a plastic hinge model. The buckling and post-buckling behaviour of plates is included using an effective width concept. The procedure is effective, since few mode-points are necessary and numerical integration for evaluating stiffness matrices is avoided. Fracture mechanics criteria are introduced in order to account for tension tearing rupture and brittle failure of the material.

Practical applications to ultimate longitudinal strength analysis of ship hulls and tanker collision analysis are presented. The procedure can also be used for collapse analysis of offshore and onshore structures.