新型高效扭曲叶片的叶轮研制

针对原泥泵叶轮采用柱形叶片,导致过流通道较小、泥泵效率低的问题,在不改变叶轮外形尺寸的前提下,设计一款扭曲叶片的三叶片叶轮,对不同叶片数的叶轮输送清水和泥浆进行水力特性试验,分析泥泵的清水特性和泥浆特性,并且将两款不同叶轮的性能进行对比。结果表明,新开发的扭曲叶片的叶轮最大过流通道的直径增加了40%,泥泵效率提高了10%。研究成果可为类似工程提供参考。     

Major sources of hydrocarbon emissions in a premixed charge compression ignition engine

Although premixed charge compression ignition (PCCI) combustion engines are praised for potentially high efficiency and clean exhaust, experimental engines built to date emit more hydrocarbons (HCs) and carbon monoxide (CO) than the conventional machines. These compounds are not only strictly controlled components of the exhaust gas of road vehicles but are also an energy loss indicator. The prime objective of this study was to investigate the major sources of the HCs formed in the combustion chamber of an experimental PCCI engine in order to suggest some effective technologies for HC reduction. In this study, to explore the dominant sources of HC emissions in both operation modes, a single cylinder engine was prepared such that it could operate using either conventional diesel combustion or PCCI combustion. Specifically, the contributions of the top-ring crevice volume in the combustion chamber and the bulk quenching of the lean mixture were investigated. To understand the influence of the shape and magnitude of the crevice on HC emissions, the engine was operated with 12 specially prepared pistons with different top-ring crevices installed one after another. The engine emitted proportionally more HCs as the depth of the crevice increased as long as the width remained narrower than the prevailing quench distance. The top-ring-crevice-originated exhaust HCs comprised approximately 31% of the total HC emissions in the baseline condition. In a series of tests to estimate the effects of bulk quench on exhaust HC emissions, intake air was heated from 300K to 400K in steps of 25K. With the intake air heated, HC and CO emissions decreased with a gradually diminishing rate to zero at 375K. In conclusion, the most dominant sources of HC emissions in PCCI engines were the crevice volumes in the combustion chamber and the bulk quenching of the lean mixtures. The key methods for reducing HC emissions in PCCI engines are minimizing crevice volume in the combustion chamber and maximizing intake air temperature allowed based on the permissible NOx level.     

Aerodynamic design optimization of rear body shapes of a sedan for drag reduction

This study proposes an aerodynamically optimized outer shape of a sedan by using an Artificial Neural Network (ANN), which focused on modifying the rear body shapes of the sedan. To determine the optimization variables, the unsteady flow field around the sedan driving at very fast speeds was analyzed by CFD simulation, and fluctuations of the drag coefficient (C _D ) and pressure around the car were calculated. After consideration of the baseline result of CFD, 6 local parts from the end of the sedan were chosen as the design variables for optimization. Moreover, an ANN approximation model was established with 64 experimental points generated by the D-optimal methodology. As a result, an aerodynamically optimized shape for the rear end of the sedan in which the aerodynamic performance is improved by about 5.64% when compared to the baseline vehicle is proposed. Finally, it is expected that within the accepted range of shape modifications for a rear body, the aerodynamic performance of a sedan can be enhanced so that the fuel efficiency of the sedan can be improved. The YF SONATA, a sedan manufactured by Hyundai Motors Corporate, played a major role in this research as the baseline vehicle.     

A self-powering system based on tire deformation during driving

Tire intelligence is vital in the improvement of the safety of vehicles because the tire supports the car body and is the contact point between the vehicle and the road. To create an intelligent tire, sensors must be installed to measure the behavior of the tire. However, it is difficult to apply a wired sensor system on the wheel of the tire. Hence, it is necessary to implement a self-powering, wireless system (a type of energy harvesting system) that can be mounted inside the tire. The purpose of this study is to convert the strain energy caused by deformation of the tire while driving into useful electrical energy to supply the sensor system. A flexible piezofiber is utilized for the energy conversion. The variation in strain, due to changes in speed, load, and the internal pressure of the tire, was measured along two axial directions to evaluate the amount of available strain energy. The amount of strain changed from 0.15% to 0.8%. To predict the amount of available energy from a tire, we perform an analysis of the relationship between the strain and the voltage. In addition, experiments for impedance matching between piezofiber and related circuits were conducted to optimize the external loads for transferring energy efficiently. Based on the procedure mentioned above, at least 0.58 mJ of electrical energy can be generated by using the laterally oriented strain (1500 to 2500 micro strain). The result of this study is expected to enhance the potential realization of self-generating wireless sensor systems for so-called ??intelligent?? tires.     

High-strain-rate fracture of adhesively bonded composite joints in DCB and TDCB specimens

Double-cantilever beam (DCB) and tapered double-cantilever beam (TDCB) specimens are the test configurations most commonly used to measure the fracture toughness of composites and adhesive joints. Strain rates of 1 to 18.47 m/s were applied to the test specimens via high-speed hydraulic test equipment. Because the fracture occurs through the adhesively bonded joints and the cracks grow rapidly, the crack length and beam displacement were recorded by a high-speed camera. An energy range from 0 to 10 J was often observed in the high-strain-rate fracture experiments for nonlinear plastic behavior of the dynamically loaded adhesively bonded DCB and TDCB specimens. The range of energy release rates (fracture energy) for TDCB specimen was 2 to 3 times higher than that of a DCB specimen for all high strain rates. The fracture energy of automotive adhesive joints can be estimated using the experimental results in this study for the fracture toughness (G_IC) under high rates of loading. The crack grows as the applied fracture energy exceeds the value of the critical energy release rate (G_IC) at the crack tip. The energy release rate was calculated using the fracture mechanics formula. The key fracture mechanics parameter, the fracture energy GIC, was ascertained as a function of the test rate and can be used to assess and model the overall joint performance.     

Fuel consumption of fuel cell hybrid vehicles considering battery SOC differences

Fuel cell hybrid vehicles (FCHVs) have become one of the most promising candidates for future transportation due to current energy supply problem and environmental problem. Fuel economy is an important factor in FCHVs. In order to properly evaluate the fuel economy of an FCHV, the initial battery state of charge (SOC) and the final battery SOC have to be identical so that the effect of the battery energy usage on the fuel economy is neglected. In the simulation or in the real driving, however, the final battery SOC is usually different from the initial battery SOC, and the final battery SOC often depends on the power management strategy. To consider the difference between the two battery SOC values, the concept of equivalent fuel consumption is presented by two methods. One is based on the relationship between delta SOC and delta fuel consumption, and the other is based on the optimal control theory. Two rule-based power management strategies for an FCHV are presented, and for each strategy, the fuel economy is evaluated based on the two methods. The characteristics of the two methods are discussed and compared, and the superior one is selected based on the comparison.     

FE modeling method for a headform used in pedestrian protection simulations

Finite element models of headforms are used in experimental simulations of pedestrian protection. In this study, a quick and accurate method for FE modeling of the headforms was developed. This method entailed the initial definition of the dimensional parameters for the mass, centroid, and inertial moment properties of the headform. The equations governing these properties were constructed using the dimensional parameters as design variables. The dimensional parameters meeting the requirements of the relevant regulations were obtained by solving these three equations. A design optimization model was constructed for the material parameters of the outer part of the headform. In this model, the parameters of the material used in the FE model were considered as design variables; the difference between the peak acceleration in a side-impact simulation test and the average value of the regulated acceleration range was used as the objective function; the first-order natural frequency, which was required to be greater than 5,000 Hz, was defined as one of the constraints; the peak drop acceleration, which was required to be within the regulated range of values, was defined as the second constraint. The material parameters were obtained by solving the optimization model. These material parameters meet the dynamic requirements of the regulations for headforms. Based on these three parameters, an FE model of a headform can be constructed quickly and accurately.     

Prediction of the dimensional deformation of the addendum and dedendum after the warm shrink fitting process using a correction coefficient

The warm shrink fitting process is generally used to assemble automobile transmission parts (shafts/gears). However, this process causes a deformation in the addendum and dedendum of the gear depending on the fitting interference and gear profile, and this deformation causes additional noise and vibration between the gears. To address these problems, the warm shrink fitting process is analyzed by considering the error in the dimensional deformation of the addendum and dedendum found when comparing the results of a theoretical analysis and finite element analysis (FEA). A correction coefficient that reduces this error is derived through an analysis of the difference in the cross-sectional area between the shapes used for the theoretical analysis and that of the actual gear, and a closed-form equation to predict the dimensional deformation of the addendum and dedendum is proposed. The FEA method is proposed to analyze the thermal-structural-thermal coupled field analysis of the warm shrink fitting process (heating-fitting-cooling process). To verify the closed-form equation using the correction coefficient, measurements are made of actual helical gears used in automobile transmissions. The results are in good agreement with those given by the closed-form equation.     

海洋科学考察船侧推筒体封盖载荷计算

开发了海洋科学考察船侧推筒体封盖装置,分析了海洋科学考察船侧推筒体封盖打开和关闭时封盖的受力以及侧推螺旋桨工作时侧推筒体封盖的受力,提出了两种工况下的侧推筒体封盖载荷计算方法,为侧推筒体封盖装置的设计提供了驱动功率计算方法,为封盖强度计算提供了计算依据。     

捷联惯性姿态测量系统的扩展遗忘因子递推最小二乘算法研究

在实际大型动态测量船动态变形测量应用中准确确定捷联惯性姿态测量系统噪声模型和相关性比较困难,采用常规卡尔曼滤波(KF)会导致较大的状态估计误差,甚至使滤波器发散.针对这一问题,在分析扩展遗忘因子递推最小二乘(EFRLS)算法的稳定性基础上将EFRLS估计误差与带系统相关噪声的卡尔曼滤波器估计误差进行了比较,并针对大型测量船动态环境采用EFRLS算法对变形参数进行了估计,仿真结果验证了EFRLS算法在噪声信息未知情况下的有效性.