Sideslip angle estimation considering short-duration longitudinal velocity variation

The accurate estimation of sideslip angle is necessary for many vehicle control systems. The detection of sliding and skidding is especially critical in emergency situations. In this paper, a sideslip angle estimation method is proposed that considers severe longitudinal velocity variation over the short period of time during which a vehicle may lose stability due to sliding or spinning. An extended Kalman filter (EKF) based on a kinematic model of a vehicle is used without initialization of the inertial measurement unit to estimate vehicle longitudinal velocity. A dynamic compensation method that compensates for the difference in the locations of the vehicle velocity sensor and the IMU in on-road vehicle tests is proposed. Evaluations with a CarSim™ 27-degree-of-freedom (DOF) model for various vehicle test scenarios and with on-road tests using a real vehicle show that the proposed sideslip angle estimation method can accurately predict sideslip angle, even when vehicle longitudinal velocity changes significantly.     

Proper PD steering assistance constant based on the driving situation

Proportional derivative (PD) steering assistance can greatly improve the control stability of a vehicle. However, for all PD steering methods, the discomfort associated with the need to continuously turn the steering wheel during cornering is significant. Because the steering return phenomenon of the steering wheel stop like this is not preferable, PD steering assistance should be extremely weak (almost 0) during normal cornering. Alternatively, during drift cornering, during which the grip area of the tires is exceeded, PD steering assistance is helpful because the driver has good control over counter-steering. Moreover, the use of PD steering assistance is preferable during lane changes because the response and settling of a vehicle is greatly improved when PD steering assistance is used. Based on these considerations, a previous report examined steering method controls in which the PD steering assistance constant was incorporated along with the drivers’ perception changes in certain driving situations. This study aimed to determine a suitable PD steering assistance constant in relation to the driving situation. A proper PD steering assistance constant was found to exist for specific driving situations. Based on the results of gaze detection using an eye mark recorder, the study was able to reduce the right and left difference of the gaze at the driver by controlling PD steering assistance using a proper PD steering assistance constant for various driving situations.     

Virtual product development for an automotive universal joint

Constant velocity universal joints play a very important role in automotive drivelines. The traditional development method, based on a physical prototype and experimenting, is time consuming and costly. This test-based method does not easily identify rational design clues. Therefore, a virtual product development method, which is based on dynamics modeling and simulation, is necessary. Virtual prototyping for a universal joint has been developed using the simulation software package MSC.ADAMS. Dynamics simulation has been performed to predict and evaluate joint behaviors. This virtual product development method has been implemented by the WanXiang Group Co., which is one of the most famous Chinese automotive component manufacturers.     

Structural design of an outer tie rod for a passenger car

This study proposes a structural design method for an outer tie rod installed in a passenger car. The weight of the outer tie rod is optimized by using the aluminum alloy Al6082M, which is developed as a steel-substitute material, and applying structural optimization techniques. The high strength aluminum with improved mechanical properties was developed to reduce the weight of the outer tie rod. The newly developed aluminum alloy Al6082M is applied as the material of the outer tie rod. The static strength due to inertia force, durability and buckling performances are considered in the structural design of the outer tie rod. At the proto design stage of a new outer tie rod, it is cost-effective to utilize FE (finite element) analysis to predict each of these performances. In addition, the current trend in the structural design of automobile parts is to use optimization techniques to reduce the weights of the parts. First, for an arbitrary base design, the static strength, the life cycle and the buckling load are calculated to check whether the design satisfies its criteria. Then, the critical performance is selected so as to include its loading condition only in the optimization process. In this study, the metamodel based optimization process using kriging is adopted to obtain the minimum weight satisfying the critical design requirement. Then, the feasibility of the determined optimum shape is investigated against the other performances. Finally, the optimum design of outer tie rod is modified by considering forging efficiency. The performances of the final design are investigated through simulation and experiment.     

Performance measurements of a tracked vehicle system

To improve crossing ability, the most important performance factor for tracked vehicle systems operating on low-bearing capacity peats, and to minimize income losses that result from downtime and maintenance costs, a vehicle was designed in order to adapt to operating condition changes. This article describes the mobile performance of a novel vehicle with segmented rubber tracks on a low-bearing capacity peat. At an equivalent travelling speed, the novel vehicle’s tractive performance in a variable operating environment caused by changes in terrain cohesiveness and hydrodynamic responses was superior to that of the previous model. The new vehicle, which could be operated on the Sepang peat, showed a tractive effort of 42.2% of the gross vehicle weight in field experiments; the recommended minimum tractive effort is between 30 and 36% of the gross vehicle weight.     

Neural-empirical tyre model based on recursive lazy learning under combined longitudinal and lateral slip conditions

The behaviour of the tyre plays an important role in the vehicle handling. An accurate tyre model that estimates these forces and moments it is highly essential for the studies of vehicle behaviour. For the last ten years neural networks have attracted a great deal of attention in vehicle dynamics and control. Neural networks have been effectively applied to model complex systems due to their good learning capability. In this paper a recursive lazy learning method based on neural networks is considered to model the tyre characteristics under combined braking and cornering. The proposed method is validated by comparison with experimental obtained responses. Results show the estimated model correlates very well with the data obtained experimentally. Moreover, the neural model proposed allows to include the asymetric tyre behaviour in the tyre model without difficulty.     

Development of a hardware in the loop simulation system for electric power steering in vehicles

In this paper, a hardware-in-the-loop simulation (HILS) system was developed before the development of an electric power steering (EPS) system in a vehicle. This study was focused on the establishment of the HILS system. Driving conditions are simulated with the HILS system. The actual steering input parameters are confirmed on the monitor while driving the HILS system. The steering forces observed in the simulation with the developed HILS system are similar to those in real vehicle tests. The developed HILS system can be applied in the development of various types of EPS systems.     

Experimental evaluation of SOF effects on EGR cooler fouling under various flow conditions

An experiment was conducted to characterize the effects of SOF on EGR cooler fouling. A removable singletube test rig combined with a soot generator was developed to represent an EGR cooler and diesel exhaust gas. The use of a soot generator, which controlled the size and concentration of soot particles, enabled independent variables to be completely controlled. Either n-dodecane or diesel lube oil as substitute SOFs were vaporized and injected into the test rig to evaluate their effects on the growth of PM deposits and the degradation performance of the EGR cooler. Coolant temperature, which seemed to be associated with SOF content, was chosen as an independent variable, and PM deposit mass per unit area and the effectiveness drop versus time increased as the coolant temperature decreased. The PM deposit mass per unit area and effectiveness drop had maximum values at a coolant temperature of 40°C for every n-dodecane injection rate. For substitute SOFs tested in this experiment, the deposit mass increased when either n-dodecane or diesel lube oil was injected, but the effect of lube oil was more significant. Diesel lube oil seemed to have a stronger effect on the reduction of thermal conductivity by filling pores in the deposits. When diesel lube oil was injected, the deposit mass per unit area increased 127% compared to dry soot without injection. The effectiveness drop after 10 hours increased only 12.5%.     

Optimized fuzzy control strategy for a spa hybrid truck

In this paper, an optimized control strategy is proposed for a split parallel hydraulic hybrid truck. The model of the vehicle was simulated in Simulink. According to a global optimization technique, a fuzzy control strategy is developed for the vehicle. This strategy shows flexibility for different drive cycles and a desirable fuel consumption reduction, especially for a low speed drive cycle, which is extracted according to an urban utility vehicle mission.     

Experimental studies on the heating performance of the PTC heater and heat pump combined system in fuel cells and electric vehicles

In this study, a combined system consisting of a heat pump and a PTC heater was developed as a heating unit in electric vehicles. The system consists of a compressor, a condenser, an evaporator, an expansion device and a PTC heater. Experiments were conducted to examine the steady-state performance and dynamic characteristics of this system. The compressor speed, outdoor air inlet temperature, and indoor air inlet temperature were varied, and the performance of the system was experimentally investigated. The heating capacity, compressor power consumption and COP were obtained. Warm-up experiments were performed to investigate the dynamic characteristics of the system with a heat load of 1.5 kW in the indoor chamber. For the heat pump system, the PTC heater and the combined system, the heating performance and efficiency were investigated to determine an optimal control method. The results of this study agree well with the experimental results available in literature. This study provides experimental data of good quality for heating system design and the development of electric vehicles.