Improving the predictiveness of the quasi-d combustion model for spark ignition engines with flexible intake systems

Fast and predictive simulation tools are prerequisites for pursuing simulation based engine control development. A particularly attractive tradeoff between speed and fidelity is achieved with a co-simulation approach that marries a commercial gas dynamic code WAVE™ with an in-house quasi-dimensional combustion model. Gas dynamics are critical for predicting the effect of wave action in intake and exhaust systems, while the quasi-D turbulent flame entrainment model provides sensitivity to variations of composition and turbulence in the cylinder. This paper proposes a calibration procedure for such a tool that maximizes its range of validity and therefore achieves a fully predictive combustion model for the analysis of a high degree of freedom (HDOF) engines. Inclusion of a charge motion control device in the intake runner presented a particular challenge, since anything altering the flow upstream of the intake valve remains “invisible” to the zero-D turbulence model applied to the cylinder control volume. The solution is based on the use of turbulence multiplier and scheduling of its value. Consequently, proposed calibration procedure considers two scalar variables (dissipation constant C _β and turbulence multiplier C _M ), and the refinements of flame front area maps to capture details of the spark-plug design, i.e. the actual distance between the spark and the surface of the cylinder head. The procedure is demonstrated using an SI engine system with dual-independent cam phasing and charge motion control valves (CMCV) in the intake runner. A limited number of iterations led to convergence, thanks to a small number of adjustable constants. After calibrating constants at the reference operating point, the predictions are validated for a range of engine speeds, loads and residual fractions.     

Model-based design of a variable nozzle turbocharger controller

Variable Nozzle Turbocharger (VNT) was invented to solve the problem of matching an ordinary turbocharger with an engine. VNT can harness exhaust energy more efficiently, enhance intake airflow response and reduce engine emissions, especially during transient operating conditions. The difficulty of VNT control lies in how to regulate the position of the nozzle at different engine working conditions. The control strategy designed in this study is a combination of a closed-loop feedback controller and an open-loop feed-forward controller. The gain-scheduled proportional-integral-derivative (PID) controller was implemented as the feedback controller to overcome the nonlinear characteristic. As it is difficult to tune the parameters of the gain-scheduled PID controller on an engine test bench, system identification was used to identify the plant model properties at different working points for a WP10 diesel engine on the test bench. The PID controller parameters were calculated based on the identified first-order-plus-dead-time (FOPDT) plant model. The joint simulation of the controller and the plant model was performed in Matlab/Simulink. The time-domain and frequency-domain performances of the entire system were evaluated. The designed VNT control system was verified with engine tests. The results indicated that the real boosting pressure traced the target boosting pressure well at different working conditions.     

Modified lateral control of an autonomous vehicle by look-ahead and look-down sensing

This paper presents a modified lateral control method for an autonomous vehicle with both look-ahead and look-down sensing systems. To cope with sensor noise and modeling uncertainty in the lateral control of the vehicle, a modified LMI-based H lateral controller was proposed, which uses the look-ahead information of the lateral offset error measured at the front of vehicle and the look-down information of the vehicle yaw angle error between the reference lane and the centerline of the vehicle. To verify the safety and the performance of the lateral control, a scaled-down vehicle was developed, and the positioning of the vehicle was estimated with USAT. The proposed controller, which uses both look-ahead and look-down information, was tested for lane changing and reference lane tracking with both simulation and experiment. The simulation and experimental results show that the proposed controller has better tracking and handling performance compared with a controller that uses only the look-ahead information of the target heading angle error.     

Effect of fuel stratification on initial flame development: Part 3-high swirl condition

This paper discusses the final investigation into the effect of fuel stratification on flame propagation. In previous works, the characteristics under the no port-generated swirl condition and the low-swirl condition were considered. For this purpose, the initial flame development and propagation were visualized under different axially stratified states in a modified optical single-cylinder SI engine. The images were captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation. The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagation direction. The results show that the LML is expanded remarkably under the high-swirl cases up to the highest relative AFRs of 1.71 and 1.75 between 140 and 160CA. In addition, similar to the low-swirl condition, the flame-flow interaction determines the direction of flame propagation, and the governing roles of the two factors vary according to the swirl level; the flow is more important at the higher swirl conditions, and the flame is more important at the lower swirl condition. Finally, fast and stable flame propagation can be achieved under the preferably stratified condition, which is induced by the suitable combination of the high swirl and injection timing.     

Development of hot stamped center pillar using form die with channel type indirect blank holder

The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. However, defects such as fracture and wrinkle occur when hot stamping is performed using a conventional drawing or forming method. In this study, a channel-type indirect blank holder (CIBH) is proposed to develop a high-strength center pillar in form-type hot stamping, so that the aforementioned drawbacks are overcome. This type of blank holder plays an important role in reducing severe wrinkling at the flange; such wrinkling leads to folding after the completion of form-type hot-stamping. First, we investigated the effect of the channel shape on the indirect blank holding force by using a simplified two-dimensional plane-strain stamping process. Second, we selected the slope angle and corner radius of the channel as the main shape parameters by finite element analysis and artificial neural network (ANN). It is known that fracture at the hot formed wall and wrinkle at the flange are significantly affected by the slope angle of the channel, and the appropriate value for eliminating fracture and wrinkle is determined to be 99°. By performing hot stamping using a form die with the selected channel, we can manufacture a high-strength center pillar without wrinkle and fracture.     

Control Behaviour of Motorcycle Riders

The control behaviour of motorcycle riders is studied by means of a simulation model for the ridermotorcycle system, which stresses the control actions of the riders. The rider model describes the major steering torque control as well as the rider's own body control actions. This simulation model is applied to a single lane change maneuver and the results of this simulation are compared with the experiments in order to examine its validity.     

Analysis of Driver's Decelerating Strategy in a Car-following Situation

This report describes a decelerating driver-model expressed by driving mode transition in car-following situations. The assumptions for constructing the model are that decelerating strategy of a driver is classified into several simple driving modes and that a driver changs his driving modes based on his perceptible characteristics and experiential rules. Deceleration action is divided into three states; following, standing and braking, which are applied to the model. The model has two paths for driver's decelerating action, one of which is selected by the driver based on the perceptible characteristics and experiential rules. The suitability of the model has been experimentally verified.     

Simulation Approach to the Effect of the Ratio Changing Speed of a Metal V-Belt CVT on the Vehicle Response

In regard to the belt and pulley system of a metal V-belt CVT, the characteristics of the ratio changing speed is obtained by experiments. It is summarized in a practical and simple experimental equation. By using this equation a simulation model is developed to analyze the response of a vehicle with a metal V-belt CVT to a rapid pulley ratio change. The simulation results are in reasonable agreements with experimental results.     

Effect of Connecting the Front and Rear Air Suspensions of a Vehicle on the Transmissibility of Road Undulation Inputs

Airsprings have been used for vehicle suspensions over the last 40 years. They are mostly used as independent suspensions. Analysis of air springs available in literature is mostly limited to a single-degree-of-freedom system or a two-degrees-of-freedom system only in the translation mode. This paper deals with a model of a vehicle where the front and the rear springs are connected by a capillary tube. A two-degrees-of-freedom model having motion in bounce and pitch mode is presented. Equations of mass flow are linearized on the assumption of small variations in volume and pressure. Expressions for the transmissibility and the phase angle in the bounce and the pitch mode are derived. Road inputs to the front and the rear axles are assumed to be identical except for a phase difference between them. The effect of the capillary flow coefficient and that of the phase angle between the front and the rear axle excitation are studied. It is shown that an optimum value of the capillary flow coefficient exists which minimizes the transmissibility of motion in both modes over the entire frequency range. It is also observed that a phase angle of 180 degrees presents ideal transmissibility characteristics. Thus, a promising application of air springs for a vehicle suspension is presented.     

Shape Optimization of Elliptical Road Containers Due to Liquid Load in Steady-State Turning

A numerical analysis of liquid load in elliptical road containers undergoing a steady-state turning manoeuvre is presented for containers of unrestricted size and for containers of fixed capacity. The liquid load is expressed in terms of the horizontal and vertical forces and the overturning moment created by these forces around the middle bottom point of the container. The moment is obtained by integrating the liquid free-surface equation and using numerical calculation of the resulting expressions. An optimization study with an objective to minimize the peak overturning moment is performed on containers of fixed capacity to identify the optimal height/width ratio of the container. The results of this investigation being of a general nature, i.e. with no restriction for an application, are particularly intended for road tankers under a steady turning manoeuvre, where they can be applied with high degree of accuracy.