On-board aging estimation using half-cell voltage curves for LiFePO<Subscript>4</Subscript> cathode-based lithium-ion batteries for EV applications

The aim of this work is the design of an algorithm for on-board determination of the actual capacity of a lithium iron phosphate (LFP) cathode-based lithium-ion battery for electric vehicle applications. The presented approach is based on the detection of the predominant aging mechanisms (in terms of loss of lithium and loss of active material in both electrodes) by determining the single electrode voltage curves. The information related to the characteristic length and position of the voltage plateaus, which can be gathered during battery operation, can be used to obtain the actual aging state of the cells. The length of the plateaus depends on the respective position that the voltage curves of the single electrodes have in relation to each other. Relating the change of the plateau characteristics to the possible aging mechanisms allows the determination of the actual battery aging state in terms of total cell capacity. The work presents a possible implementation of an algorithm for capacity determination based on the described methodology. The algorithm is validated with various differently aged LFP cells. Furthermore, the work discusses the ability of the method to detect the actual battery capacity if the characteristics of only part of the quasi-OCV (open circuit voltage) curve are detected. Achieved accuracy and existing limitations are described and discussed in detail.     

Analysis of automotive disc brake squeal considering damping and design modifications for pads and a disc

The squeal noise occurring from the disc brakes of passenger cars has been analyzed by using the complex eigenvalue method numerically. The contact between a disc and two pads was analytically modeled as many linear springs and dampers in an effort to develop the improved equation of motion derived on the basis of Lagrange’s equation and the assumed mode method. The finite element modal analysis results for disc brake components constitute an eigenvalue matrix in the analytical equation of motion. The complex eigenvalue analyses based on the equations of motion are able to examine the dynamic instability of a brake system, which is an onset of squeal, by considering the disc rotational effect. Numerical analyses showed that the modes unstable in an undamped analysis became stable in a damped case, which illustrates the important effect of damping on the squeal instability in a brake squeal simulation. Then several modified brake models were suggested and investigated how effectively they suppressed the occurrence of squeal noise. The brake parts such as a pad chamfer and a disc vane were modified and the influence of pad chamfer and vane shapes on squeal occurrence was proved to be significant. The numerical results showed that proper structural modification of a disc brake system can suppress the brake squeal to some extent.     

Vehicle distance estimation using a mono-camera for FCW/AEB systems

For robust vision-based forward collision warning (FCW) and autonomous emergency braking (AEB) systems, not only reliable detection performance including high detection rate and low false positives but also accurate measurement output of a target vehicle is required. Especially, in order to reduce false alarm or activation of FCW/AEB systems, the systems require the precise measurement output of a target object, such as position, velocity, acceleration, and time-to-collision (TTC). In this study, we developed a measurement estimation algorithm of a target vehicle using a monocular camera. This method estimates two cases of vehicle widths for a target vehicle by using the detected lane information and a pin-hole camera model. After that, the position, velocity, acceleration, and TTC of a target vehicle are estimated by using a Kalman filter for the each estimated vehicle width. To improve robustness, the both estimation results using the detected lane information and the pinhole camera model are fused. This estimation algorithm was evaluated and compared with the state-of-the-art technology. As a result, the proposed measurement output estimation method can improve the performance of the FCW/AEB systems.     

路段人行横道二次过街感应式信号控制算法设计

在现有感应控制二次过街系统中,道路两边以及安全岛按钮控制多为分开控制,没有相互协调,行人在安全岛等待时间过长易导致违章过街等问题。在一次过街感应控制算法基础上,结合二次过街相关理论、机动车与行人延误机理以及行人过街信号配时理论,提出"人行绿波"协调思路,对路段二次过街感应控制算法进行设计,并应用Vissim软件进行仿真验证,结果显示设计感应控制算法能有效地降低行人和机动车延误。     

Effects of split injection,oxygen enriched air and heavy EGR on soot emissions in a diesel engine

The effects of split injection, oxygen enriched air, and heavy exhaust gas recirculation (EGR) on soot emissions in a direct injection diesel engine were studied using the KIVA-3V code. When split injection is applied, the second injection of fuel into a cylinder results in two separate stoichiometric zones, which helps soot oxidation. As a result, soot emissions are decreased. When oxygen enriched air is applied together with split injection, a higher concentration of oxygen causes higher temperatures in the cylinder. The increase in temperature promotes the growth reaction of acetylene with soot. However, it does not improve acetylene formation during the second injection of fuel. As more acetylene is consumed in the growth reaction with soot, the concentration of acetylene in the cylinder is decreased, which leads to a decrease in soot formation and thus soot emissions. A combination of split injection, a high concentration of oxygen, and a high EGR ratio shows the best results in terms of diesel emissions. In this paper, the split injection scheme of 75.8.25, in which 75% of total fuel is injected in the first pulse, followed by 8°CA of dwell time, and 25% of fuel is injected in the second pulse, with an oxygen concentration of 23% in volume and an EGR ratio of 30% shows a 45% reduction in soot emissions, with the same NOx emissions as in single injection.     

Multi-response optimization of diesel engine performance parameters using thumba biodiesel-diesel blends by applying the Taguchi method and grey relational analysis

This paper presents an experimental study that involves an application of the Taguchi method and grey relational analysis to determine the optimum factor level to obtain optimum multiple-performance characteristics of a diesel engine run with different low-percentage thumba biodiesel-diesel blends. Four factors, namely, low-percentage thumba biodiesel-diesel blend, compression ratio, nozzle opening pressure and injection timing were each considered at three levels. An L₉ orthogonal array was used to collect data for various engine performance- and emission-related responses under different engine loads. The signal-to-noise (S/N) ratio and grey relational analysis were used for data analysis. The results of the study revealed that the combination of a blend consisting of 30% thumba biodiesel (B30), a compression ratio of 14, a nozzle opening pressure of 250 bar and an injection timing of 20° produces maximum multiple performance of a diesel engine with minimum multiple emissions from the engine.     

Multi-state control strategy of starting for a wet friction clutch via a fuzzy logic algorithm

Wet multi-plate friction clutches are used in automotive drivelines to transfer torque, change gears, and prevent motion by locking-up components in the transmission. The control strategy of starting is a crucial technology for the application of a wet multi-plate friction clutch in the automotive industry. In this paper, a multi-state fuzzy control strategy for starting is presented and applied to a continuously variably transmission (CVT) powertrain for the validation of this strategy. The operation of the clutch was divided into four states: parking, starting, riding and emergency. The starting state was investigated in detail. A fuzzy algorithm was employed to control the pressure of the hydraulic cylinder acting on the clutch. A distinguishing feature is that the pressure does not increase but decreases to implement smooth starting during the initial period of starting. The rapid-control prototype (RCP) of the wet friction clutch was developed to validate the new control strategy onboard a test vehicle. Based on the experimental results, the multi-state control strategy for a wet friction clutch is a viable candidate for engineering applications.     

Investigation into the development of a bus electrical cooling fan system

Manufacturers of commercial vehicles are facing a substantial increase of heat release into their cooling systems. The main sources for this increase are more stringent emissions leading to new combustion technologies and the increased power of these engines. The total increase in the cooling requirement may be up to 20% over the current level. At the same time, the noise levels must be decreased, and fuel economy has to improve. This forces manufacturers to consider new concepts and optimize the efficiency of the cooling system. A bus engine cooling fan system is one of the main means of vehicular fuel efficiency reduction. This is becoming a major factor in city noise, and the necessity of electromagnetic technical development is very great. This study features a highly effective BLDC motor for engine cooling fans with high effectiveness and low noise, which is most suitable for fan blade technical development and cooling fan performance evaluation technical development.     

Validity and limitations of the kinematic roll center concept from the viewpoint of spatial kinematics using screw theory

In this research, the concept of the kinematic roll center is reviewed from the viewpoint of three-dimensional spatial kinematics. The theory of screws, which is widely used in spatial kinematics and robotics, is used to prove the validity of the conventional planar methods for finding the roll center in an initial symmetric vehicle position. The kinematic roll axis, which is referred to as the roll twist axis in this paper, is defined as the instantaneous screw axis of the vehicle body in roll motion with respect to the ground, and a three-dimensional method to determine the roll twist axis of a full-vehicle model in an initial symmetric position is introduced. The proposed method is based on screw theory, which relates the kinematics of a full-vehicle model to the statics of the full-vehicle model using the concepts of screws, twists, wrenches, the rate of working, and the reciprocity of screws. The results of the proposed three-dimensional method are compared with those of the conventional planar methods, and it is found that the conventional methods are valid under the assumption that the vehicle is in a symmetric situation.     

Design and evaluation of sideslip angle observer for vehicle stability control

This paper presents a method for estimating the vehicle side slip angle, which is considered as a significant signal in determining the vehicle stability region in vehicle stability control systems. The proposed method combines the model-based method and kinematics-based method. Side forces of the front and rear axles are provided as a weighted sum of directly calculated values from a lateral acceleration sensor and a yaw rate sensor and from a tire model according to the nonlinear factor, which is defined to identify the degree of nonlinearity of the vehicle state. Then, the side forces are fed to the extended Kalman filter, which is designed based on the single-track vehicle model associated with a tire model. The cornering stiffness identifier is introduced to compensate for tire force nonlinearities. A fuzzy-logic procedure is implemented to determine the nonlinear factor from the input variables: yaw rate deviation from the reference value and lateral acceleration. The proposed observer is compared with a model-based method and kinematics-based method. An 8 DOF vehicle model and Dugoff tire model are employed to simulate the vehicle state in MATLAB/SIMULINK. The simulation results shows that the proposed method is more accurate than the model-based method and kinematics-based method when the vehicle is subjected to severe maneuvers under different road conditions.