A Discrete Bat Algorithm for Disassembly Sequence Planning

Based on the bat algorithm (BA), this paper proposes a discrete BA (DBA) approach to optimize the disassembly sequence planning (DSP) problem, for the purpose of obtaining an optimum disassembly sequence (ODS) of a product with a high degree of automation and guiding maintenance operation. The BA for solving continuous problems is introduced, and combining with mathematical formulations, the BA is reformed to be the DBA for DSP problems. The fitness function model (FFM) is built to evaluate the quality of disassembly sequences. The optimization performance of the DBA is tested and verified by an application case, and the DBA is compared with the genetic algorithm (GA), particle swarm optimization (PSO) algorithm and differential mutation BA (DMBA). Numerical experiments show that the proposed DBA has a better optimization capability and provides more accurate solutions than the other three algorithms.     

Product Quality Evaluation Method Based on Product Gene Theory

Traditional quality inspection based product quality evaluation method with complex process has high operating cost and requires more professional knowledge. To remove the above limitation, this paper leads product gene theory into product quality evaluation. Methods of quality influencing factors based modeling and encoding are established. Combined with similarity theory and product gene theory, a product gene similarity analysis based quality evaluation method is proposed. The proposed method is low cost, operates easily and requires less specialized knowledge. A case study is conducted to prove the correctness and feasibility of this method.     

Computational and experimental investigation of the unsteady flow structures around automotive outside rear-view mirrors

The unsteady flow field around two automotive outside rear-view mirrors is investigated. This study includes comprehensive experimental and computational approaches in order to characterize the complex flow structures in the wake of the mirrors. The experiments were carried out in a wind tunnel which included the measurements of the instantaneous and averaged velocity fields as well as mean and unsteady surface pressure distributions. The simulations were performed using Large Eddy Simulation (LES). The LES approach (particularly with the dynamic subgrid viscosity model) provided good agreements with the experiments for the velocity and the surface pressure distributions. The experimental and the computational results of this study will be used as a benchmark to validate the current and the future CFD development and the subsequent aero-acoustic computations.     

Design and implementation of a UPnP-can gateway for automotive environments

In this paper, we propose a universal plug and play (UPnP) — controller area network (CAN) gateway system using UPnP middleware for interoperability between external smart devices and an in-vehicle network. The proposed gateway consists of a UPnP communication device, a CAN communication device, and a device translator layer. In-vehicle devices are not usually IP-based, so we implemented an in-vehicle device manager in the UPnP communication device which is in the gateway. We developed a vehicle simulator to produce real vehicular data for performance analysis. The CAN communication device transmits and receives real-time vehicle data between the real vehicular simulator and external devices through the UPnP. The device translator layer configures a message frame for enabling seamless data input and output between the CAN and UPnP protocols. After implementation, we generated an internal-external service request and tested the result. Finally, we confirmed the service request and operation between external devices and the internal vehicular device. Additionally, for a variety of external device numbers and communication environments, we demonstrated the gateway performance by measuring the round trip time (RTT) for overall service implementation.     

Experimental study on the impact characteristics of a sandwich composite with an aluminum foam core

The need for composites has been increasing in various industries because composites have good mechanical properties for their weight and superior stiffness and strength. The composites addressed in this study were multi-pore aluminum foam with a specific gravity of 1/10 composed of solid aluminum metal. This composite has excellent impact energy-absorption capability. In this study, impact tests on an aluminum foam core sandwich composite with a porous core were conducted to examine its mechanical properties. The specimen was a sandwich structure with an aluminum foam core, and different impact energies, such as 50J, 70J, and 100J, were applied to the specimen. Consequently, a maximum load of 5.5 kN occurred when the striker penetrated the upper face sheet in all experiments. The maximum load occurred at 4.2 ms for 50J, 3.5 ms for 70J, and 3.0 ms for 100J, indicating that the greater the impact energy was, the shorter the time was until the maximum load. After the maximum load occurred, that is, after the penetration of the upper face sheet, the striker penetrated 10 mm further, causing the core to be damaged in the 50J test, while the lower face sheet remained intact. In the 70J test, the striker penetrated the core and caused damage to the upper face sheet at 10 ms. Finally, in the 100J test, the striker penetrated both the upper face sheet and core and even the lower face sheet at 10 ms. Given the result above, the maximum load occurred when the striker penetrated the upper face sheet and the sandwich composite with aluminum foam core; the load then gradually decreased and then rapidly increased when the striker reached the lower face sheet, and the maximum load lasted slightly longer than the time required for the upper face sheet to be penetrated.     

Conceptual design of economic hybrid vehicle system using clutchless geared smart transmission

Most hybrid vehicles employ the continuously variable transmission (CVT or eCVT) currently as their choice of the transmissions. Recently, an automated geared transmission (AGT) or dual clutch transmission (DCT) is being tried for some hybrid vehicles for the better fuel economy than the CVT hybrid. However, this AGT or DCT is using automated clutches which require the hydraulic power in addition to the slippage in the clutch plate invoking some energy loss as well as wear. Also, they require a motor with significant power to match to the engine power. The clutchless geared smart transmission (CGST) has no clutch and the clutch function is performed by a planetary gear system controlled by a motor-generator. The hybrid vehicles proposed here using CGST may have some merits in durability, fuel efficiency, and cost since they do not have clutches. The motor used for the clutch function can be also working for power merge with the engine in propelling the vehicle. The proposed hybrid system can be either mild hybrid or full hybrid by adopting a different capacity of battery with much smaller motor-generator due to the planetary gear system compared to the other type hybrid vehicles. In this study, the prospects of newly proposed CGST hybrid system are examined in practical aspects compared with AGT hybrid or DCT hybrid systems.     

Operating speed pattern optimization of railway vehicles with differential evolution algorithm

The railway transportation system has much advantage in eco-friendliness, punctuality and safety compared to any other transportation system. Most of the railway system administrators have to control and operate under limited resources such as trains and facilities. It is necessary to control traveling time and energy consumption for efficient operation in the railway systems, because the board rate of passenger is inconstant with time variance. It is common that the shorter traveling time causes the greater energy consumption. In this study, a new optimization method considering operation time or energy consumption is proposed by using differential evolution algorithm and some cases are reviewed. The total energy change due to operation time variation are investigated by using the proposed optimization method for tangent and gradient track conditions. Both cases, the total energy decreases exponentially. However, because of gradient the total energy are saturated after a certain time for gradient track.     

Research on control strategy for differential steering system based on H mixed sensitivity

The differential steering system (DSS) of electric wheel vehicle gets rid of the restrictions of traditional steering system completely. As an ideal steering technology, it not only realizes the perfect combination of the road feel and the steering portability, but also realizes the harmony and unification between the steering maneuverability and safety. The structure and basic theory of the DSS of electric wheel vehicle are discussed in this paper. Based on these, the dynamic model of the steering system is built. Considering of the uncertainties and disturbances existing in the model, the H_∞ mixed sensitivity control theory is applied to achieve better tracking performance and road feel in the process of steering. Then, a H_∞ mixed sensitivity controller is designed to restrain the effect of the road disturbance and model uncertainties. The simulation results indicate that the DSS with the designed controller can effectively restrain the effect of noises and disturbances caused by random motivation from road, torque sensor measurement and model parameter uncertainty, and enable the driver to obtain satisfactory road feel.     

Design and implementation of a new clamping force estimator in Electro-Mechanical Brake systems

In this paper, an improved clamping force estimator is proposed for Electro-Mechanical Brake (EMB) systems by using the motor rotor position information and the hysteresis characteristics of mechanical parts in the EMB. A cascaded type of a force/position control system with a force sensor or an estimator was designed and implemented to control the clamping force and to keep the clearance gap in EMB systems. The EMB Hardware-In-the-Loop-Simulation (HILS) results show that the proposed force estimator yields better estimation performance than the existing estimator and that the clamping force control system based on the estimator can be also used for the fault tolerant control of the system.