Phase Behaviors in Bi-phase Simulation of Powder Segregation in Metal Injection Molding

Powder segregation induced by mold filling is an important phenomenon that affects the final quality of metal injection molding （MIM）. The prediction of segregation in MIM requires a bi-phase flow model to describe distinctly the flows of metallic powder and polymer binder. Viscous behaviors for the flows of each phase should hence be determined. The coefficient of interaction between the flows of two phases should also be evaluated. However, only viscosity of the mixed feedstock is measurable by capillary tests. Wall sticking is supposed in the traditional model for capillary tests, while the wall slip is important to be taken into account in MIM injection. Objective of the present paper is to introduce the slip effect in bi-phase simulation, and search the suitable way to determine the viscous behaviors for each phase with the consideration of wall slip in capillary tests. Analytical and numerical methods were proposed to realize such a specific purpose. The proposed method is based on the mass conservation between the capillary flows in mono-phase model for the mixed feedstock and in bi-phase model for the flows of two phases. Examples of the bi-phase simulation in MIM were realized with the software developed by research team. The results show evident segregation, which is valuable for improving the mould designs.     

Procast在铸造缩孔预测及其优化中的应用

使用Procast程进行模拟仿真,来预测缩孔、缩松等缺陷,力图对缩孔缺陷的形成机制、特征、影响因素及其解决办法进行讨论。据此采用局部冷却的方式控制铸件凝固顺序,增开溢流槽并且溢流槽保温的有效技术手段转移缺陷的位置,从而保证了铸件内部质量。最后,对比优化工艺后的数值模拟结果,确定了合理的工艺方案,确保铸件浇注成功。     

注射成形填充模拟的修正算法

为提高注射成形过程数值模拟结果的准确性,采用类似迎风法的概念,通过对平流方程作为填充状态控制方程而导致模拟失真原因的分析,提出了相应的数值修正算法.该方法在高效显式数值模拟算法和有限元软件基础上,通过对模型内流体速度场的系统性操作,削弱空气流动速度场对喂料填充的不真实影响,使得填充状态的输送更基于流动前沿面后部的流场作用,并对⊥型和L型模腔进行了数值仿真.结果表明:该方法能有效抑制填充流的失真现象,实现了在流动过程中流向发生大角度变化模腔的正确填充过程.      

冲压模拟优化算法与板—模关系处理

本文阐述述板冲压模拟中的算法，模具表达与板－模关系处理回顾，采用大变形理论实施有限元过程分析，并给出算例。     

模腔注射模拟显式算法中对流项作用的评估

为研究Navier-Stokes方程中对流项对粘性流注射模拟结果的影响,在基于矢量化显式算法模拟软件中加入对流作用项.应用修正后的软件模拟两个典型的注射填充过程的算例,并与相应的实验比较.对模拟和实验结果的比较表明,对流项对粘性流注射填充过程和的其中的自由表面形状的模拟结果影响可以忽略.     

金属板件冲压过程的数值模拟

本文介绍以大时间增量方法求解金属板件冲压成形数值模拟的原理及实施方式。讨论了与之相关具有接触和摩擦几何非线性问题的描述方法，并给出二维问题的算例。     

用差分法计算液压汽车起重机伸缩臂的挠度和弯矩

本文从挠曲线微分方程出发,利用有限差分法求解液压汽车起重机箱形伸缩臂的挠度和弯矩。计算结果与实测值接近。据此编制的程序可在微机上运行。     

非增量算法中的弹塑性材料本构算法

文中在新的非增量算法基础上，为提高其计算精度，可靠性和计算效率，采用卸载构形来区分弹塑性变形、定义弹塑性变发量，并据此采用超弹性本构和塑性演化方程描述有限变形弹塑性问题的本构特性。给出了在非增量算法中该本构的算法实施。