Enhancement of aerodynamic performance through high pressure relief in the engine room for passenger car using cfd technique

High pressure acting on the vehicle’s body plays an important role in deciding the aerodynamic drag. An idea has been suggested to enhance the aerodynamic performance for small passenger car by relieving the high pressure in the engine room. The high pressure inside the engine room can be released to the outside of the vehicle through a hole perforated on the wheel house liner. About 1 % of the drag coefficient can be improved with the 1.88 % of the radiator air mass flow rate increment by installing the top hole with slots on the wheel house liner. Flow simulations are performed at the driving velocity of 110 km/h with the moving wall condition of the same velocity. The tire is rotating to catch more precise flow physics around a tire and wheelhouse liner.     

A New Method for Accurately Estimating the Weight of Moving Vehicles Using Piezoelectric Sensors and Adaptive-footprint Tire Model

Summary This paper presents new methods for estimating the axle weight of a moving vehicle, using two piezoelectric sensors and adaptive-footprint tire model. It is more difficult to weigh vehicles in motion accurately than to weigh standing vehicles. The difficulties in weighing moving vehicles result from sensor limitations as well as dynamic loading effects induced by vehicle/pavement interactions. For example, two identical vehicles with the same weight will generate sensor signals that differ in the shape and the peak value, depending the tire pressure, vehicle speed, road roughness, and sensor characteristics. This paper develops a method that is much less sensitive to these variable factors in determining the axle weight of a moving vehicle. In the developed method, first the piezoelectric sensor signal is reconstructed using the inverse dynamics of a high-pass filter representing the piezoelectric sensor. Then, the reconstructed signal, is normalized, using the nominal road/tire contact length obtained using an adaptive-footprint tire model, and then integrated. Experiments are performed with 3 vehicles of known weight ranging from 1,400 kg to 28,040 kg. The developed method is compared to two other algorithms. Results show that the developed method is most consistent and accurate.     

On the feasibility of the optical steering wheel sensor: Modeling and control

This paper discusses the development of a system model for the wireless steering wheel angle sensor and steering wheel system for the evaluation of the steer by wire system in a vehicle dynamic system. The steering wheel sensor is a wireless, contact-less sensor utilizing an optical medium for angle detection. The optical medium is operated based on a photodiode and photo-detector head. A reflecting disc or code-wheel, working similar to a compact disc, is used to reflect the light from the photodiode back to the photo-detector. The beam is reflected based on the content in the reflective disc to measure the relative angle through a micro-controller. The proposed wireless steering sensor and steer by wire system is modeled using the Matlab/Simulink and their performance is investigated to evaluate the steering response, vehicle dynamics, and steering feel of the system. Finally, the feasibility of the proposed system is discussed based on the developed model and simulation results.     

Prediction of steel plate deformation due to triangle heating using the inherent strain method

In a shipyard, line heating and triangle heating are two major processes carried out by skilled workers to form curved plates in various shapes under various heating conditions. There have been many studies on line heating, but triangle heating has rarely been studied owing to its complicated heating process with irregular multiheating paths and highly concentrated heat input. Triangle heating is the most labor-intensive job. Hence, it is essential for most shipyards to study the automation, as well as the improvement, of the triangle heating process in order to increase hull-forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model is proposed as an analysis model for the elastoplastic procedure of triangle heating, and the inherent strain method is also used to analyze the deformation of plates. The results of the simulation were compared with those of experiments and showed good agreement. It is shown that the present approach and the model used in this study are effective and efficient for simulating triangle heating for the steel plate forming process in shipbuilding.     

Objectification of on-center handling characteristics based on spring-mass-damper system

As one of the major handling performance factors of vehicles and tires, on-center handling is very important at high speeds where safety and refinement are major concerns for the driver. In this paper, the steering wheel torque and vehicle response characteristics that play an important role in on-center handling performance were quantified using a spring-mass-damper (SMD) system. Using this system, the characteristics of steering wheel torque and vehicle response could be objectified with SMD parameters such as those for the spring and damping. Experimental objective tests were performed by considering the process by which the on-center handling is evaluated subjectively, and the SMD parameters were extracted from the measurement data. From a statistical analysis of the subjective and SMD parameters for several vehicles and professional drivers, it was found that the subjective assessment of on-center handling could be successfully explained using the suggested parameters.     

Coupled thermo-mechanical analysis and shape optimization for reducing uneven wear of brake pads

In vehicle braking systems, the non-uniform contact pressure distribution on the brake pad is a major cause of uneven wear. The experimental approach of the wear phenomenon is the time consuming and costly. For this reason, a threedimensional finite element (FE) model of a brake system is presented for numerical simulation in this paper. A coupled thermo-mechanical analysis is carried out to confirm the non-uniform contact pressure distribution. A correlation between the non-uniform contact pressure and uneven wear is confirmed by measuring the amount of wear in the brake pad. The shape optimization of the brake pad is performed to reduce the uneven wear. In addition, the simulation results, such as natural frequency and temperature, are compared to experimental results.     

An ERP approach for container terminal operating systems

The major characteristics of ERP (Enterprise Resource Planning) are an enterprise-wide system that covers all the business functions and information resources, integrated database, built-in best industry practice, packaged software and open architecture. ERP enables reduction of system development time, flexibility, standardization of workflow and effective business planning capability. ERP is mainly for the manufacturing industry. However, the principles of ERP can also be applied to container terminal operating systems. This paper presents an ERP system approach for a container terminal. It has clustered the workflow of a container terminal and analysed the business process to generate the best workflows. The integrated database is designed to eliminate redundancy and keep integration. The core of ERP for container terminal is the planning facility such as berth planning and yard planning. The planning capability is very tightly coupled with data flow from client entities such as shipping companies. The ERP can handle the existing problems of container terminal operation that are mainly caused by lack of integration of a whole information resource in a container terminal, ad-hoc and poor planning capability, disconnected and incorrect data from client companies. The ERP approach can not only resolve the problems of container terminals but also promote adoption of information systems for container terminals in the world that have not yet implemented terminal operating systems.