Iterative Learning Control Algorithm for Feedforward Controller of EGR and VGT Systems in a CRDI Diesel Engine

The modern diesel engines equip the exhaust gas recirculation (EGR) system to suppress the NOx emissions. In addition, the variable geometric turbocharger (VGT) system is installed to improve the drivability and fuel efficiency. These EGR and VGT systems have cross-coupled behavior because they interact with the intake and the exhaust manifolds. Furthermore, the turbocharger time delay, gas flow dynamics through EGR pipe cause the nonlinearity characteristics. These nonlinear multi-input-multi-output characteristics cause the degradation of control accuracy, especially during the transient condition. In order to improve the control accuracy, this study proposes an iterative learning control (ILC) algorithm for feedforward controller of EGR and VGT systems. The feedforward controller obtains the values about EGR and VGT actuators using the previous control results in predefined transient states. The ILC algorithm consists of a PD-type learning function and a low-pass filter. The control gains of learning function are determined to guarantee the convergence of learning results. In addition, the low-pass filter is designed for robustness against plant disturbance. The proposed control algorithm was validated by engine experiment which repeated predefined transient states. The error was reduced by 15 % according to the gain. As a result, the proposed algorithm is affordable for improving the transient control performance.     

Autonomous Emergency Braking Considering Road Slope and Friction Coefficient

The Autonomous Emergency Braking (AEB) systems have been actively studied for the safety enhancement and commercialized for the past few years. Because the driver tends to overly rely upon active safety systems, AEB needs to be designed to reflect the real road situations such as various road slope and friction coefficient. In this study, an AEB control algorithm is proposed to compensate for the effects of the slope and the friction of road. Based on the maximum possible deceleration for the real road conditions, the minimum braking distance is described with margin parameters for AEB activation control. The deceleration controller with a feedforward term is designed to avoid the collision during AEB operation on real road conditions. The proposed algorithm is validated in simulations first and the experimental verification is performed in the various slope conditions.     

Development of a Driving Behavior-Based Collision Warning System Using a Neural Network

An advanced driver assistance system (ADAS) uses radar, visual information, and laser sensors to calculate variables representing driving conditions, such as time-to-collision (TTC) and time headway (THW), and to determine collision risk using empirically set thresholds. However, the empirically set threshold can generate differences in performance that are detected by the driver. It is appropriate to quickly relay collision risk to drivers whose response speed to dangerous situations is relatively slow and who drive defensively. However, for drivers whose response speed is relatively fast and who drive actively, it may be better not to provide a warning if they are aware of the collision risk in advance, because giving collision warnings too frequently can lower the reliability of the warnings and cause dissatisfaction in the driver, or promote disregard. To solve this problem, this study proposes a collision warning system (CWS) based on an individual driver’s driving behavior. In particular, a driver behavior model was created using an artificial neural network learning algorithm so that the collision risk could be determined according to the driving characteristics of the driver. Finally, the driver behavior model was learned using actual vehicle driving data and the applicability of the proposed CWS was verified through simulation.     

Component Sizing of Parallel Hybrid Electric Vehicle Using Optimal Search Algorithm

In designing a parallel hybrid electric vehicle, it is essential to select the optimal capacity of power sources and the optimal gear ratio of the torque coupler. The capacity of the power sources and the gear ratio of the torque coupler should be optimized simultaneously. However, since this process is excessively time-consuming, previous studies have selected the gear ratio of the torque coupler and then selected the capacity of power source. However, this approach cannot guarantee global optimization. In this paper, a feasible region is defined to satisfy the required performance of vehicle such as maximum speed, hill-climbing. and feasible points are selected inside the feasible region. In the conventional technique, the global optimal solution is obtained by simulating all feasible points. In the optimization technique, optimal points are simulated within the feasible region using several optimal search algorithms, such as the golden section search algorithm and the hillclimbing search algorithm. And using these algorithms, the number of simulations is reduced and the capacity of the power source and the gear ratio of the torque coupler are optimized simultaneously. Finally, the validity of the component sizing results is verified by comparing the global optimal solution obtained by applying the conventional technique with the solution obtained by applying the proposed optimization technique.     

Load Transfer Analysis of a Bus Bay Section Under Standard Rollover Test Using <Emphasis Type="Italic">U</Emphasis>*<Subscript>M</Subscript> Index

Bus rollover accidents are receiving increasing attention due to the associated high fatality rate. In order to improve the bus structural performance during the rollover collision, it is necessary to investigate how the impact force is transferred within the bus superstructure. This paper introduced a method for studying the load transfer behavior of the bus superstructure during the standard rollover test by using the U * _M index. A bus bay section was used as the sample structure to demonstrate the proposed method. The result of the paper reveals that the load transfer analysis based on the U * _M index can provide engineers with the insight of the structural issues and the direction to improve the structural performance, which cannot be accomplished through the conventional finite element analysis.     

Tire Lateral Force Estimation Using Kalman Filter

As for the tire analysis, lateral tire force is a fundamental factor that describes the stability of vehicle handling. Attempts to analyze the vehicle stability have been made based on various objective test methods and some specific factors such as yaw, lateral acceleration and roll angle. However, the problem to identify which axle is lack of the tire grip at a certain situation still remains. Since indoor tire force measurement system cannot represent a real road and vehicle conditions, tire force measurement through a real vehicle test is inevitable. Due to the high price of the tire force measurement device, tire force estimator can be an alternative toward cost reduction and device failure. In this paper, nonlinear planar full car model combined with tire model is proposed. Then, using discrete-time extended Kalman-Bucy filter (EKBF), individual tire lateral force are estimated with modified relaxation length model.     

Potential of Real-Time Cylinder Pressure Analysis by Using Field Programmable Gate Arrays

In this paper, a Field Programmable Gate Array (FPGA) was used to implement a real-time cylinder pressure analysis. The goal of the project was to improve the accuracy of calculated heat release and center of combustion calculations to enhance the precision of engine control functions. Compared to today’s real-time pressure analysis systems, several additional physical effects were taken into account for this objective. The wall heat transfer was calculated based on the approach published by Hohenberg. A chemical equilibrium with six substances was assumed for the mixture composition and a real-time calculation method was developed. Furthermore, a two-zone model was adapted and implemented for this realtime analysis. The validation of the results and the rating of the improvement in precision were based on GT-SUITE simulation results as an offline reference tool. Compared to state-of-the-art analysis systems, it was possible to reduce the average error of the center of combustion position from 1.6° to 0.5° crank angle (CA) by taking the investigated effects into account. Moreover, it was possible to significantly reduce the time required for the calculation from one complete combustion cycle to 0.2°CA at an engine speed of 3,000 rpm by using a continuous calculation method on the FPGA. This led to an additional improvement of the ability to control the engine, especially under highly dynamic operation conditions.     

Structural Optimization for Roof Crush Test Using an Enforced Displacement Method

A roof crush test has been utilized to reduce passengers’ injuries from a vehicle rollover. The Federal Motor Vehicle Safety Standards (FMVSS) 216 and the Insurance Institute for Highway Safety (IIHS) perform actual vehicle tests and evaluate the vehicle’s ratings. Nonlinear dynamic response structural optimization can be employed not only for achievement of a high rating but also minimization of the weight. However, the technique needs a huge computation time and cost because many nonlinear dynamic response analyses are required in the time domain. A novel method is proposed for nonlinear dynamic response structural optimization regarding the roof crush test. The process of the proposed method repeats the analysis domain and the design domain until the convergence criteria are satisfied. In the analysis domain, the roof crush test is simulated using a high fidelity model of nonlinear dynamic finite element analysis. In the design domain, a low fidelity model of linear static response structural optimization is utilized with enforced displacements that come from the analysis domain. Correction factors are employed to compensate the differences between a nonlinear dynamic analysis response and a linear static analysis response with enforced displacement. A full-scale vehicle problem is optimized with a constraint on the rigid wall force from the analysis in the design domain.     

Selection of Actuator Combination in Integrated Chassis Control Using Taguchi Method

This paper presents a method to select the actuator combination in integrated chassis control using Taguchi method. Electronic stability control (ESC), active front and rear steering (AFS/ARS) are used as an actuator, which is needed to generate a control tire force. After computing the control yaw moment in the upper-level controller, it is distributed into the control tire forces, generated by ESC, AFS and ARS in the lower-level controller. In this paper, the weighted pseudo-inverse control allocation (WPCA) with variable weights is used to determine the control tire forces of each actuator. Taguchi method is adopted for sensitivity analysis on variable weights of WPCA in terms of the control performances such as the maneuverability and the lateral stability. For sensitivity analysis, simulation is performed on a vehicle simulation package, CarSim. From sensitivity analysis, the most effective actuator combination is selected.     

Mean Value WGT Diesel Engine Calibration Model for Effective Simulation Research

Recently, to improve vehicle fuel economy, as well as the performance of internal combustion engines, optimized system matching between a vehicle’s drivetrain and engine has become a very important technical issue. For this reason, the need for simulation research on engine and vehicle performance improvement has increased. But in general, since both engine simulation and vehicle simulation require initial engine calibration map input, a simple engine calibration method is required for the efficient configuration of various virtual engine calibration map setups. On this background, in this study, an example of waste gate turbocharger (WGT) cooled — exhaust gas recirculation (EGR) Diesel engine calibration using a test-based mean value engine model is presented as a suitable engine calibration map setting method. Also, the feasibility of an engine calibration model is confirmed through various engine tests. Using the simple model presented here, it is possible for diverse engine operating conditions and engine performance maps to be acquired.