Ergonomic and biomechnical analysis of automotive general assembly using XML and digital human models

Automotive general assembly requires many manual assembly operations to be carried out by human workers. Ergonomic analysis is an important part of the design and evaluation of products, jobs, tools, machines and environments for safe, comfortable and effective human functioning. Most recent researches have involved the evaluation of working conditions to prevent work-related musculoskeletal disorders. The majority of previous research on automotive companies has mainly considered the results of ergonomic analyses such as RULA (Rapid Upper Limb Assessment), REBA (Rapid Entire Body Assessment) and OWAS (Ovako Working Posture Analysis System). Analysis of static posture including reachability, clearances for arm, hand and tool has also been used to evaluate working conditions. However, in addition to static posture analysis, a biomechanical analysis in dynamic conditions should also be conducted. There are no integrated frameworks or standard schema for ergonomic analysis using digital human models in digital environments. The purpose of this paper is to propose a new framework for the evaluation of working conditions by ergonomic and biomechanical analysis using digital models based on XML standard schema, including: products, processes, manufacturing resources and human workers. This paper presents the analysis results using the proposed framework for automotive general assembly operations. We propose a new framework for the evaluation of the assembly operations and their environments. Then we apply a digital human model to the dynamic simulation of general automotive assembly operations based on standard schemas in XML and PPRH (Product, Process, Resource and Human). Using PPRH information based on a standard XML schema to analyze the ergonomic and biomechanical results, the engineer can visualize, analyze and improve assembly operations and working environments in automotive general assembly shops using digital models.     

Auto-ignition and micro-explosion behaviors of droplet arrays of water-in-fuel emulsion

The characteristics of auto-ignition and micro-explosion behaviors of one-dimensional arrays of fuel droplets suspended in a chamber with high surrounding temperature were investigated experimentally with various droplet spacings, numbers of droplet and surrounding temperatures. The fuels used were pure n-decane and emulsified n-decane with varied water contents ranging from 10 to 30%. All experiments were performed under atmospheric conditions with high surrounding temperatures. An imaging technique using a high-speed camera was adopted to measure ignition delay, flame lifetime, and flame spread speed. The camera was also used to observe micro-explosion behaviors. As the droplet array spacing increased, the ignition delay also increased, regardless of water content. However, the lifetime of the droplet array decreased as the droplet spacing increased. The micro-explosion starting time remained unchanged regardless of the number of the droplets or the droplet spacing; however, it tended to be delayed slightly as the water percentage and droplet spacing increased.     

Thermal design of automobile exhaust based thermoelectric generators: Objectives and challenges

The potential for thermoelectric power generation (via waste heat recovery onboard automobiles) to displace alternators and/or provide additional charging to a vehicle battery pack has increased with recent advances in thermoelectric material processing. In gasoline fueled vehicles (GFVs), about 40% of fuel energy is wasted in exhaust heat, while a smaller amount of energy (30%) is ejected through the engine coolant. Therefore, exhaust-based thermoelectric generators (ETEG) have been a focus for GFV applications since the late 1980s. The conversion efficiency of modern thermoelectric materials has increased more than three-fold in the last two decades; however, disputes as to the thermal design of ETEG systems has kept their overall efficiency at limited and insufficient values. There are many challenges in the thermal design of ETEG systems, such as increasing the efficiency of the heat exchangers (hot box and cold plate), maintaining a sufficient temperature difference across the thermoelectric modules during different operating conditions, and reducing thermal losses through the system as a whole. This paper focuses on a review of the main aspects of thermal design of ETEG systems through various investigations performed over the past twenty years. This paper is organized as follows: first, the construction of a typical ETEG is described. The heat balance and efficiency of ETEG are then discussed. Then, the third section of this paper emphasizes the main objectives and challenges for designing efficient ETEG systems. Finally, a review of ETEG research activities over the last twenty years is presented to focus on methods used by the research community to address such challenges.     

Desired yaw rate and steering control method during cornering for a six-wheeled vehicle

This paper proposes a steering control method based on optimal control theory to improve the maneuverability of a six-wheeled vehicle during cornering. The six-wheeled vehicle is believed to have better performance than a four-wheeled vehicle in terms of its capability for crossing obstacles, off-road maneuvering and fail-safe handling when one or two of the tires are punctured. Although many methods to improve the four-wheeled vehicle’s lateral stability have been studied and developed, there have only been a few studies on the six-wheeled vehicle’s lateral stability. Some studies of the six-wheeled vehicle have been reported recently, but they are related to the desired yaw rate of a four-wheeled vehicle to control the six-wheeled vehicle’s maneuvering during corning. In this paper, the sideslip angle and yaw rate are controlled to improve the maneuverability during cornering by independent control of the steering angles of the six wheels. The desired yaw rate that is suitable for a six-wheeled vehicle is proposed as a control target. In addition, a scaled-down vehicle with six drive motors and six steering motors that can be controlled independently is designed. The performance of the proposed control methods is verified using a full model vehicle simulation and scaled-down vehicle experiment.     

Effect of fuel stratification on initial flame development: Part 2-low swirl condition

This paper is the second invstigation on the effect of fuel stratification on flame propagation. In the previous work, the characteristics under the no port-generated swirl condition, i.e., the conventional case was studied. In this work, the flame development under the low swirl condition was considered. For this purpose, the initial flame development and propagation were visualized under different axially stratified states in a modified optical single cylinder SI engine. The images were captured by an intensified CCD camera through the quartz window mounted in the piston. Stratification was controlled by the combination of the port swirl ratio and injection timing. These were averaged and processed to characterize the flame propagation. The flame stability was estimated by the weighted average of flame area and luminosity. The stability was also evaluated through the standard deviation of flame area and propagation distance and through the mean absolute deviation of the propagating direction. The results show that the flame-flow interaction determines the direction of flame propagation and that the governing roles of the two factors vary according to the stratified state and the location in the cylinder. In addition, the flame development and the initial flame stability are strongly dependent on the stratified conditions, and the initial flame stability is closely related to the engine stability and lean misfire limit. Lastly, there is no essential difference in gasoline and CNG flame propagation characteristics.     

Modeling children’s school travel mode and parental escort decisions

Understanding of the activity-travel patterns of children is becoming increasingly important to various policy makers. Further, there is also a growing recognition that intra-household interactions need to be explicitly accommodated in travel models for realistic forecasts and policy evaluation. In the light of these issues, this paper contributes towards an overall understanding of the school-travel behavior of children and the related interdependencies among the travel patterns of parents and children. An econometric model is formulated to simultaneously determine the choice of mode and the escorting person for children’s travel to and from school. The 2000 San Francisco Bay Area Travel Survey (BATS) data are used in the model estimation process. Empirical results indicate that the characteristics of child like age, gender, and ethnicity, and employment and work flexibility characteristics of the parents have strong impacts on the mode choice decisions. In addition, the impacts of some of these attributes on the choice of mode to school are different from the corresponding impacts on the choice of mode from school. The distance between home and school is found to strongly and negatively impact the choice of walking to and from school, with the impact being stronger for walking to school. Several land-use and built-environment variables were explored, but were found not to be statistically significant predictors.

Exploring spatial variety in patterns of activity-travel behaviour: initial results from the Toronto Travel-Activity Panel Survey (TTAPS)

Studies of urban travel behaviour typically focus on weekday activities and commuting. This is surprising given the rising contribution of discretionary activities to daily travel that has occurred during the last few decades. Moreover, current understanding of the relationship between travel behaviour and land use remains incomplete, with little research carried out to explore spatial properties of activity-travel behaviour during the off-peak and weekend time periods. Weekend behaviours, for example, influenced by the availability of time and the spatiotemporal distribution of “weekend” destinations, likely produce spatially and temporally distinct activity-travel patterns. Using data from the first wave of the Toronto Travel-Activity Panel Survey (TTAPS), this paper examines an area of research that has received little attention; namely, the presence of spatial variety in activity-travel behaviour. The paper begins by looking at the extent to which individuals engage in spatially repetitive location choices during the course of a single week. Area-based measures of geographical extent and activity dispersion are then used to expose differences in weekday-to-weekend and day-to-day activity-travel patterns. Examination of unclassified activities carried out over a 1 week period reveals a level of spatial repetition that does not materialise across activities classified by type, travel mode, and planning strategy. Despite the inherent spatial flexibility offered by the personal automobile, spatial repetition is also found to be surprisingly similar across travel modes. The results also indicate weekday-to-weekend, and day-to-day fluctuations in spatial properties of individual activity-travel behaviour. These findings challenge the utility of the short-run survey as an instrument for capturing archetypal patterns of spatial behaviour. In addition, the presence of a weekday-to-weekend differential in spatial behaviour suggests that policies targeting weekday travel reduction could have little impact on travel associated with weekend activities.

Measuring community reaction to urban transportation impacts using Von Neumann‐Morgenstern utility theory

This paper attempts to measure the impacts of urban transportation system improvements or changes on the community. The community's perceptions of the impacts are represented by its utilities (or disutilities) over various ranges of values of the multiple attributes representing these impacts. The utility technique used in the evaluation is based upon von Neumann‐Morgenstern (vN‐M, 1947) Utility Theory, and is applied using Raiffa's (1970) Fractile Method.

The paper specifically applies the technique to model the perceptions of five subgroups within a community to the impact of a new light rail transit system that is being incorporated in the transportation system of the City of Calgary.

Results of the modeling indicate explicitly how the community changes its perception over ranges of values of the attributes evaluated. Biases of various subgroups within the community over these attributes are also shown. Statistical tests indicate that aggregated utility perceptions can represent the utility perceptions of the individual subgroups quite reasonably.     

Dynamics of LRT growth: Karlsruhe since 1975

The public transport system of Karlsruhe, in particular its innovative services on jointly used heavy rail lines, has received substantial attention throughout the past 20 years. The discussion of the system and of its development has been rather limited in the past, mostly highlighting technical aspects. This paper provides an overview of the development, including the urban development, of the region and of the funding system. The ridership and financial development of the operator is documented in detail. Three case studies focus on the integration of the system development in the general political process of the region and demonstrate the limitations of the operator under its current ownership structures.     

Motorway signals and the detection of incidents

A mathematical model of automobile trip tours is presented. Within a framework of eight common restrictions on automobile trip making, all travel behavior is assumed random and all of the ways in which tours can be arranged are assumed equally likely. Three probability distributions are derived from the model: (1) the probability that a household makes a given number of tours in a day; (2) the probability that a household makes a given number of trips in a day; and (3) the probability that a tour reaches a given number of destinations. It is shown that the model agrees with similar probability distributions generated from home‐interview data for Milwaukee.